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HomeMy WebLinkAboutNotice of Construction - COM Letters / Memos - 4/14/1994 04/11/94 14:37 $1 206 491 6308 OAPCA 0 002/003 OLYMPIC AIR POLLUTION CONTROL AUTHORITY RECEIVED 909 Sleater-Kinney Rd SE #1 Lacey, Washington 98503 MAY f d 1994 Telephone (206) 438-8768 MASON CO. DCD NOTICE OF CONSTRUCTION A APPLICATION FOR APPROVAL TO CONSTRUCT-INSTALL-ESTABLISH OR MODIFY P / C/j AIR CONTAMINANT SOURCE cl � 10 Business r e File No. � ` A Name: SANDY'S DELI-MART G County y5 �' � E U Mai- ng Address Zip Source No. N S Ad ess: NE 120, HWY. 300, BELFAIR Code 98528 C E Application Y Nat re of No. Busin s: GAS STATION_WITH MiNI-MART Type of Process or Method: DISPENSING OF HYDROCARBON FUELS List Air Contaminants) Which Will Be Produced and/or Controlled: VOLATILE ORGANIC COMPOUNDS-HYDROCARBONS Estimated Cost of Control: $ 807000. 00 Estimated Completion Date: 5-12-94 Location of Facility: SAME AS ABOVE Name of Applicant or GARy PETERS, BECK ENVIRONMENTAL CONTRACTING Owner of Business: Title: OPERATIONS MANAGER Phone: 206-863-2240 I hereby certify that the information contained in this application, including supplemental forms and Agency Use Only data, when required, is, to the best of my knowledge, complete and correct. CCXDITIONALLYAPPROVED STATEMENT OF CONFIDENTIALITY: rO7 CONSTRUCTION ONLY I do [X do not [ ] certify that the records and IN ACCORDANCE WNH information furnished to process this application MV,' 70.94,NrAC 173.400 are unique to the applicant and/or are likely to A\D REGULATION 1 pp y (SEE ATTACHED ADDENDUM FOR adversely affect the competitive position of the CONDITIONS OF APPROVAL applicant if released to the public or a competitor. Z SIGNATURE: DATE: DATE APRIL 14, 1994 �°- n (Required by Regulation 1, as amended, Article 7) 04/11/94 14:38 1&1 206 491 6308 OAPCA 16003/003 DATA FOR GAS OL=NE I�TOTICE OF CONSTRUCTYON All equipment must be CARE approved Stage J - Vapor Recovery for Storage Tanks Coax System - Brand & Model OR g Two point system - Brand & Model OPW 1611 W/1711 CAPS Stage II - Vapor Recovery for Dispensers Please list the brand name and model of the following: Nozzles OPW 11VAT Hose Assemblies roonYF:AR VA114 - Fittings , Swivels , Elbows GTT.RAEC0 RETROFIT KTTSfPTTMP KITS Breakaways _RTCAAR S VA 50 FOR r,JT.RARCO FINAL DETERMI NATION NOC APPLICATION 578 May 12, 1994 File 987 Reviewed by: Robert Moody Sandy' s Deli Mart Inc, Belfair Processing Time: 1 hr Application Complete? (y/n) : yes Recommend Approval? (y/n) : yes NOC Application Fee: $100. 00 NOC Application #578 submitted by Beck Environmental Contracting, for Sandy' s Deli Mart, source 45-2157, is an application to equip an existing gasoline dispensing facility with a Stage II vapor recovery system at NE 120 Hwy 300, Belfair, Washington. I have completed a cursory review of the NOC application and have determined that the application is complete. My final recommendation is that the project be approved provided that the conditions stated in the Addendum to the Notice of Construction are satisfied. PROJECT DESCRIPTION The annual gasoline throughput of this facility for the 1993 calendar year was greater than 1, 200, 000 gallons . Stage I requirements will be met by the installation of a two point OPW 1611 adapter and 1711 caps . The proposed Stage II system will be the Gilbarco VaporVac. Dispensers will utilize Gilbarco Retrofit kits consisting of OPW 11VAI nozzles, Goodyear VA114 hoses, and Richards VA 50 for Gilbarco breakaway valves to satisfy the Stage II vapor recovery requirements. APPLICABLE REGULATIONS Compliance with WAC 173-400: BACT is required for all new sources of air pollution. RACT is required for installation or replacement of air pollution control devices . The proposed project incorporates BACT and, therefore, is in compliance with WAC 173-400 . 1 Compliance with WAC 173-491: Requires emission standards and controls on sources emitting gasoline vapors . Also, requires sources to register with local Authority. Registration includes reporting of information necessary to calculate annual emissions and payment of annual registration fees. The annual fee amount for this facility is assessed at $113 . 00 and is based on the fee schedule in Regulation 1 Article 5 . Stage I vapor balancing is required for existing facilities with an annual gasoline throughput greater than 360, 000 gallons. Stage II vapor recovery is required for existing facilities with an annual gasoline throughput greater than 840, 000 gallons. All new gasoline dispensing facilities with greater than ten thousand gallons gasoline nominal storage capacity are required to have Stage I and Stage II vapor control . Compliance with WAC 173-491 is expected, provided that the conditions listed below are met . OAPCA Regulation 1, Article 7 : Requires air pollution sources to submit for approval a "Notice of Construction" application (NOC) prior to construction. The fee covers the cost of processing the NOC application and the cost of registration for the first year of operation. The NOC fee for this facility is assessed at $113 . 00 . OAPCA Regulation 1, Article 15 : Requires Stage I vapor recovery for all gasoline dispensing facilities with an annual gasoline throughput greater than 100, 000 gallons . Stage II vapor recovery is required at gasoline dispensing facilities with an annual gasoline throughput greater than 840, 000 gallons . RECOWUZMED CONDITIONS FOR APPROVAL Based on my review of the application, and provided that the conditions stated in the Addendum to the Notice of Construction Order of Approval are met, I believe that the project will likely comply with applicable state, federal and local regulations, and will not likely result in significant air quality impacts. However, compliance with these conditions does not relieve the owner or operator from the responsibility of compliance with Regulation 1, RCW 70 .94 , any other emission control requirements, or any requirements of any other governmental agency. 2 ADDENDUM TO NOTICE OF CONSTRUCTION #578, FILE #987 Sandy's Deli Mart, Inc. STAGE H UPGRADE ORDER OF APPROVAL This Order of Approval is issued in accordance with Olympic Air Pollution Control Authority' s (OAPCA) Regulation 1, Section 7 . 05 and WAC 173-400, which requires a new project to use Best Available Control Technology (BACT) for emissions control, and in accordance with WAC 173-490 . Approval is hereby granted, as provided in Article 7 of OAPCA Regulation 1 and provided that the conditions stated below are met, to Sandy's Deli Mart, Inc. to install Stage II vapor recovery at the existing gasoline station located at NE 120 HWY 300, Belfair, Washington. Compliance with this order and its conditions does not relieve the owner or operator from compliance with OAPCA Regulation 1, RCW 70 .94 or any other emissions control requirements, nor from the resulting liabilities and/or legal remedies for failure to comply. This approval does not relieve the applicant or owner of any requirement of any other governmental agency. Compliance with this Order shall be verified by OAPCA inspection after a Notice of Completion has been submitted pursuant to Section 7 . 07 in OAPCA Regulation 1 . THIS ORDER IS ISSUED SUBJECT TO THE FOLLOWING CONDITIONS: Stage 1 Vapor Recovery and associated subsystems 1) A pressure/vacuum (P/V) valve shall be installed on each tank vent. The inside diameter of the tank vents shall not exceed two inches. Vent lines may be manifolded provided the manifold is installed at a height not less than 12 feet above the driveway surface used for Stage I tank truck filling operations . At least one P/V valve shall be installed on manifolded vents. If two P/V valves are desired, they shall be installed in parallel, so that each can serve as a backup for the other if one should fail to open properly. The P/V valve shall be California Air Resources Board certified or meet the following specifications : Pressure: three plus or minus one-half inches water column. Vacuum: eight plus or minus two inches water column. The outlets shall vent upward and be located to eliminate the possibility of vapors accumulating or traveling to a source of ignition or entering adjacent buildings . 2) All vapor return and vent piping shall be installed in accordance with the manufacturer' s instructions and all applicable regulations . 3) A threaded tap shall be installed at which the storage tank pressure may be monitored. The tap may be in the dispenser riser connection or on the vent line, and shall be accessible for connection to a pressure gauge. One tap is adequate for manifolded systems . The tap shall remain plugged and vapor tight except when test equipment is being connected to or removed from it . If located on the vent line, the tap shall be at least six feet (61 ) and not more than eight feet (S' ) above grade. 4) All gasoline storage tanks will be equipped with submerged or bottom fill lines and fittings to vapor balance gasoline vapors with the delivery transport tank. Gasoline shall not be loaded into any storage tank at the facility unless the vapor balance system is attached to the transport tank and properly operated such that vapors displaced from the storage tank are conducted into the transport tank. 5) The "drop tube" on all fill lines must be totally submerged when the liquid level is six inches from the bottom of the tank. The submerged fill tube opening on all tanks shall have a tight- fitting cover equipped with a rubber gasket . 6) Except for safety vents, all openings on all tanks shall be equipped with tight fitting covers or seals equipped with rubber gaskets . 7) All fill and vent wells or boxes shall be kept free of liquid gasoline. Stage 2 Vapor Recovery and associated subsystem 1) The pressure drop through the system, measured at a flow rate of 60 SCFH, should be as low as possible. The maximum recommended pressure drop from the dispenser riser to the storage tank is 0 . 02 inches water column (0 . 03 inches water column if the measurement includes an impact valve) . The maximum allowable pressure drop through the system shall not exceed one/half inch (0 . 511) water column measured at a flow rate of 60 SCFH with dry Nitrogen. The pressure drop shall be measured from the dispenser riser to the storage tank with the poppeted Stage 1 vapor connection open and with pressure/vacuum valves installed or with the vents capped. 2) All gasoline dispensing units at the facility shall be connected to the Stage II vapor recovery system and equipped with a certified Stage II vapor recovery nozzles, fittings, and hoses . All Stage II vapor recovery equipment shall be installed in accordance with the system' s certification requirements and shall be maintained to be leak free, vapor tight, and in good working order. 3) Whenever a Stage II vapor recovery system component is determined to be defective, the owner or operator shall take the affected nozzle (s) out of service until defective components have been repaired, replaced, or adjusted, as necessary. Replacement components shall be Department of Ecology certified. Defects in vapor recovery equipment shall include, but shall not be limited to, the following conditions : a. Absence or disconnection of any component required in the certification of the system. b. A vapor hose which is crimped or flattened such that vapor flow may be impaired. c. Any OPW 11-VAI nozzle which is found to have less than four unobstructed vapor collection holes. d. Nozzle shutoff mechanism which malfunctions in any manner. e. Vapor return lines, including such components as swivels, anti-recirculation valves and underground piping, which malfunction, are blocked, or restricted such that vapor flow through the lines may be restricted. Y f. Vacuum producing device which is inoperative. g. Pressure/vacuum relief valves, vapor check valves, dry breaks, or fill caps which are inoperative. 4) Operating instruction for the Stage II system shall be conspicuously posted in the gasoline dispensing area. The instructions shall clearly describe how to fuel vehicles correctly and include a warning against topping off . Additionally, the instructions shall include a prominent display of Ecology' s toll free telephone number (1- 800-272-3780) for complaints regarding the operation and condition of the vapor recovery nozzles. General Conditions 1) Reasonable measures shall be taken to prevent the spilling, discarding in sewers, storing in open containers, or handling of gasoline in a manner that will result in evaporation to the ambient air. 2) An Operation and Maintenance (O&M) plan for purposes of maintaining equipment, attending to the prompt repair of any defective equipment and record-keeping shall be devised. An O&M file containing the items listed below shall be kept on site. All records shall be maintained for a minimum of two years and shall be made available for inspection by OAPCA or the Department of Ecology (Ecology) personnel upon request . a. Procedures for maintaining and inspecting the system. b. A schedule for periodic inspection and maintenance of the system in accordance with manufacturer or vendor recommendations . c. A log containing record of inspections and maintenance actions. The log shall contain the date and description of the action taken. d. A copy of the OAPCA Approval Order containing the conditions for approval . e. Material Safety Data (MSD) sheets for all toxic or hazardous material used. f. A log containing record of product throughput for all storage tanks . g. Verification of equipment certification. 3) Total annual product throughput and other process information necessary to calculate annual volatile organic compound emissions from the facility shall be reported to OAPCA on standard forms which will be provided by OAPCA annually. 4) OAPCA shall be notified of any alterations, replacements, or increases in capacity, equipment, or operations which may increase the amount or type of air pollutant emissions prior to the changes taking place. Prepared by: F Robert Moody, Inspector Date Mark Goodin, P.E. ( `Dater '� r EXrIr:E ._... I