HomeMy WebLinkAboutHydraulic Calculations - BLD Engineering / Geo-tech Reports - 1/15/2003 DEPARTMENT OF LABOR AND INDUSTRIES
REGISTERED AS PROVIDED BY LAW AS
CONST .CONT SPECIALTY
REGIST # EXP. DATE
CCBO PATRIFP099CF 10/05/2004
EFFECTIVE DATE 02/06/1991
PATRIOT FIRE PROTECTION INC
2707 70TH AVE E
TACOMA WA 98424
F625-052-000(8/97)
I hereby certify this copy was made from the true original.
&)Lj- �')G I d'.'/ ,
in and for the State of Washington, County
Notary Public V of
My notary expires on: Lob
MONO, D\NAS'41"070"
Nota
STATE OFMy cwmis
S _ �
PATRIOT FIRE PROTECTION
2707 70TH AVENUE E
TACOMA, WA 98424
S I T EQ��ection.
��a sic Certifica r'p
CSC Level tp pr�iC.
�o `
COPY vn rr Q �i
HYDRAULIC CALCULATIONS 31-1
n
'c
FOR �► ll OL "
APPROVED s.IDM*e �
MASON COUNTY TOCKAR RESIDENCE
F MARSHALS OF JCE 2-HEAD CALC. . 05 DENSITY
DATE S o FILE NUMBER: TOCKAR
Charges subject to apireval. DATE• Dec 31 , 2002
•-rrrrd 0as z:e regeira to 4.g on lob site.
-DESIGN DATA-
OCCUPANCY CLASSIFICATION: SINGLE FAMILY DWELLING
MINIMUM SPRINKLER FLOW: 16 gpm
MAXIMUM SPACING: 16 'x16 '
ACTUAL COVERAGE PER SPRINKLER 256 sq. ft .
NUMBER OF SPRINKLERS CALCULATED: 2 sprinklers
TOTAL SPRINKLER WATER FLOW REQUIRED: 32 . 3 gpm
FLOW AND PRESSURE (@ BOR) : 32 . 3 gpm @ 39 . 7 psi
SPRINKLER K-FACTOR: 4 . 2
NAME OF CONTRACTOR: PATRIOT FIRE PROTECTION
DESIGN/LAYOUT BY: CLINT CARR
AUTHORITY HAVING JURISDICTION: MASON COUNTY
CONTRACTOR CERTIFICATION NUMBER: PATRIFP099CF
CALCULATIONS BY HASS COMPUTER PROGRAM
HRS SYSTEMS, INC.
ATLANTA, GA
J - I
SPRINKLER SYSTEM HYDRAULIC ANALYSIS Page 1
Date: 12/31/2002 C:HASSDATA\TOCKAR
JOB TITLE: TOCKAR 2-HEAD CALCULATION AT . 05 DENSITY
WATER SUPPLY DATA
SOURCE STATIC RESID. FLOW AVAIL. TOTAL REQ'D
NODE PRESS. PRESS. @ PRESS. @ DEMAND PRESS.
TAG (PSI ) (PSI ) (GPM) (PSI ) (GPM) (PSI )
CITY (N/A) 132 .9 (N/A) 132 .9 32 . 3 48 . 5
AGGREGATE FLOW ANALYSIS:
TOTAL FLOW AT SOURCE 32 . 3 GPM
TOTAL HOSE STREAM ALLOWANCE AT SOURCE 0 . 0 GPM
OTHER HOSE STREAM ALLOWANCES 0 . 0 GPM
TOTAL DISCHARGE FROM ACTIVE SPRINKLERS 32 . 3 GPM
NODE ANALYSIS DATA
NODE TAG ELEVATION NODE TYPE PRESSURE DISCHARGE
(FT) (PSI ) (GPM)
101 9 . 0 K= 4 . 20 14 . 5 16 . 0
102 9 . 0 K= 4 . 20 15 . 0 16 . 3
10 9 . 5 - - - - 15. 1 - - -
TOR 9 . 5 - - - - 29 . 5 - - -
DD1 3 . 0 - - - - 32 . 7 - - -
DD2 3 . 0 - - - - 38 . 7 - - -
BOR 0 . 5 - - - - 39. 7 - - -
M1 -3 . 0 - - - - 49. 7 - - -
M2 -3 . 0 - - - - 45 . 7 - - -
CITY 0 . 0 SOURCE 48 . 5 32 . 3
SPRINKLER SYSTEM HYDRAULIC ANALYSIS Page 2
Date: 12/31/2002
JOB TITLE: TOCKAR 2-HEAD CALCULATION AT . 05 DENSITY
PIPE DATA
PIPE TAG Q(GPM) DIA( IN) LENGTH PRESS.
END ELEV. NOZ. PT DISC. VEL(FPS) HW(C) (FT) SUM.
NODES (FT) (K) (PSI ) (GPM) F.L./FT (PSI )
Pipe : 1 32 . 3 2 . 040 PL 6. 00 PF 0 . 1
CITY 0 . 0 SRCE 48 . 5 (N/A) 3 . 2 150 FTG TG PE 1 . 3
M1 -3 . 0 0 . 0 49 . 7 0 . 0 0 . 008 TL 18 . 00 PV 0. 1
Pipe : 2 FIXED PRESSURE LOSS DEVICE
M1 -3 . 0 0 . 0 49 . 7 0 . 0 4 . 0 psi , 32 . 3 gpm
M2 -3 . 0 0 . 0 45. 7 0 . 0
Pipe : 3 32 . 3 2 . 040 PL 530. 00 PF 4 . 4
M2 -3 . 0 0 . 0 45 . 7 0 . 0 3 . 2 150 FTG 2E PE -1 . 5
BOR 0 . 5 0 . 0 39. 7 0 . 0 0. 008 TL 540 . 00 PV 0 . 1
Pipe : 4 32 . 3 1 .985 PL 0 . 50 PF 0 . 0
BOR 0 . 5 0 . 0 39 . 7 0 . 0 3. 3 150 FTG ---- PE -1 . 1
DD2 3 . 0 0. 0 38. 7 0 . 0 0.009 TL 0 . 50 PV 0 . 1
Pipe : 5 FIXED PRESSURE LOSS DEVICE
DD2 3 . 0 0 . 0 38 . 7 0 . 0 6 . 0 psi , 32. 3 gpm
DD1 3. 0 0 . 0 32 . 7 0 . 0
Pipe: 6 32 . 3 1 . 687 PL 6. 00 PF 0 . 3
DD1 3 . 0 0 . 0 32 . 7 0 . 0 4 . 6 120 FTG E PE -2'. 8
TOR 9. 5 0 . 0 29 . 5 0. 0 0 . 031 TL 11 .00 PV 0. 1
Pipe: 7 32 . 3 1 . 109 PL 65. 50 PF 14 . 4
TOR 9 . 5 0 . 0 29 . 5 0 . 0 10 . 7 150 FTG E4T PE 0 . 0
10 9 . 5 0 . 0 15 . 1 0 . 0 0. 159 TL 90. 50 PV 0.8
Pipe : 8 16 . 3 1 . 109 PL 2 . 50 PF 0. 3
10 9 . 5 0 . 0 15. 1 0 . 0 5. 4 150 FTG E PE 0 . 2
102 9 . 0 4 . 2 15. 0 16 . 3 0. 045 TL 7. 50 PV 0. 2
Pipe : 9 16 . 0 1 . 109 PL 8 . 50 PF 0.8
10 9 . 5 0 . 0 15. 1 0 . 0 5 . 3 150 FTG ET PE 0 . 2
101 9 . 0 4 . 2 14 . 5 16 . 0 0. 043 TL 18. 50 PV 0. 2
NOTES:
( 1 ) Calculations were performed by the HASS 5.8 . 0 computer program
under license no. 4 C1324J granted by
HRS Systems , Inc.
2193 Ranchwood Dr. , N.E.
Atlanta, GA 30345
(2) The system has been balanced to provide an average
imbalance at each node of 0. 013 gpm and a maximum
imbalance at any node of 0. 120 gpm.
(3) Velocity pressures are printed for information only, and are
not used in balancing the system. Maximum water velocity
is 10 . 7 ft/sec at pipe 7.
SPRINKLER SYSTEM HYDRAULIC ANALYSIS Page 3
J DatNe : 12/31/2002
JOB TITLE: TOCKAR 2-HEAD CALCULATION AT . 05 DENSITY
( 4 ) PIPE FITTINGS TABLE
Pipe Table Name: STANDARD.PIP
PAGE: C MATERIAL: XL HWC: 120
Diameter Equivalent Fitting Lengths in Feet
( in) E T L C B G A D
Ell Tee LngEll ChkVly BfyVly GatVly AlmChk DPVly
1 . 687 5 . 00 10 . 00 2 . 60 11 . 00 4 . 00 1 . 00 10 . 00 10 . 00
PAGE: E MATERIAL: PVC150 HWC: 150
Diameter Equivalent Fitting Lengths in Feet
( in) E T L C B G
Ell Tee LngEll ChkVly BfyVly GatVly
2 . 040 5.00 10. 00 2.00 14 . 00 4 . 00 2 .00
PAGE: G MATERIAL: CPVC HWC: 150
Diameter Equivalent Fitting Lengths in Feet
( in) E T L C R G A D
Ell Tee 45-ELL COUPLG RUNTEE GT-VA AL-VA DP-VA
1 . 109 5. 00 5 . 00 1 . 00 1 . 00 1 . 00 1 . 00 0 . 00 0 . 00
PAGE: H MATERIAL: Copper HWC: 150
Diameter Equivalent Fitting Lengths in Feet
( in) E T L C B G A D
Ell Tee LngEll CheckV BflyVa GateVa AlrmVa DryPVa
1 .98� 7.60 15. 10 4 . 50 16 . 60 9. 10 1 . 00 0 . 00 0 . 00
SPRINKLER SYSTEM HYDRAULIC ANALYSIS Page 4
' Dane: 12/31/2002
JOB TITLE: TOCKAR 2-HEAD CALCULATION AT . 05 DENSITY
WATER SUPPLY CURVE
1.80+
I
i
I
I
165+
1
I
I
I
150+
I
I
I
I
135+
i
P120+
R
I
E '
S
S105+
U
R '
E
90+
P '
S
I 75+
I
60+
I
I
I
X
45+
I
I
I
30+ LEGEND "
I „
X = Required Water Supply "
48 . 52 psi @ 32. 3 gpm
15+ "
0 = Available Water Supply "
132 .90 psi @ 32 . 3 gpm
I „
0++-+---+----+-----+------+--------+--------+---------+-----------+
200 300 400 500 600 700 800 900 1000
FLOW (GPM)
'� CO Dire & Building
Products
Direct Sales(Central):Tel:(800)523-6512/Fax:(215)362-5385
Distribution Sales(Gem/Star):Tel:(800)558-5236/Fax:(800)877-1295
Technical Services:Tel:(800)381-9312/Fax:(800)791-5500
Series LFII Residential
Concealed Pendent Sprinklers, Flat Plate
4.2 K-factor
stalled or finished.The tip of the Pro-
General tective Cap can also be used to mark
the center of the ceiling hole into plas-
Deseription ter board, ceiling tiles, etc. by gently
pushing the ceiling product against the
The Series LFII (TY2596) Residential Protective Cap. When the ceiling in-
Concealed Pendent Sprinklers are stallation is complete the Protective -
decorative, fast response, fusible sol- Cap is removed and the Cover Plate
der sprinklers designed for use in resi- Assembly installed.
dential occupancies such as homes,
apartments, dormitories, and hotels. WARNINGS
The cover plate assembly conceals the The Series LFII(TY2596) Residential
sprinkler operating components above Concealed Pendent Sprinklers de-
the ceiling.The flat profile of the cover scribed herein must be installed and
plate provides the optimum aestheti- maintained in compliance with this
cally appealing sprinkler design.In ad- document. as well as with the appr'ica-
dition,the concealed design of the Se- ble standards of the National Fire Pro-
ries LFII (TY2596) provides 1/4 inch tection Association, in addition to the
(6,4 mm)vertical adjustment.This ad- standards of any other authorities hav-
justment reduces the accuracy to ing jurisdiction. Failure to do so may
which the fixed pipe drops to the sprin- impair the integrity of these devices. Vertical Adjustment:
klers must be cut to help assure a The owner is responsible for maintain- 1/4 inch(6,4 mm)
perfect fit installation. mg their fire protection system and de- Finishes:
The Series LFII are to be used in wet vices in proper operating condition. Cover Plate:
pipe residential sprinkler systems for The installing contractor or sprinkler Flat White, Bright White, Chrome,or
one-and two-family dwellings and mo- manufacturer should be conlacted Custom
bile homes per NFPA 13D; wet pipe relative to any questions.
residential sprinkler systems for resi- p Physical Characteristics: grass
dential occupancies up to and includ- Sp
rinkler/Model y
ing four stories in height per NFPA Cap . . . . . . . . . . . . . Bronze
13R;or, wet pipe sprinkler systems for Saddle . . . . . . . . . . . . . Brass
the residential portions of any occu- Identification Sealing Assembly . . . . . . . . . .
pancy per NFPA 13. Number Beryllium Nickel w/Teflont
Soldered Link Halves . . . . . Nickel
The Series LFII (TY2596) has a 4.2 Lever . . . . . . . . . . . . . Bronze
(60,5) K-factor that provides the re- SIN TY2596 Compression Screw . . . . . . Brass
quired residential flow rates at reduced Deflector . . . . . . . . . . . Bronze
pressures,enabling smaller pipe sizes Technical Guide Arm Frame . . . . Bronze
and water supply requirements. Guide Arms . . . . . Stainless Steel
The Series LFII (TY2596) has been Data Support Cup . . . . . . . . . . Steel
designed with heat sensitivity and Cover Plate . . . . . . . . . Copper
water distribution characteristics Approvals: Retainer . . . . . . . . . . . . Brass
proven to help in the control of residen- UL and C-UL Listed. Cover Plate Ejection Spring . . . .
tial fires and to improve the chance for . . . . . . . . . . . . Stainless Steel
occupants to escape or be evacuated. Maximum Working Pressure:
175 psi(12,1 bar) tDuPont Registered Trademark
The Series LFII (TY2596) Residential Discharge Coefficient:
Concealed Pendent Sprinklers are K=4.2 GPM/psi1/2(60,5 LPM/barii2)
shipped with a Disposable Protective
Cap.The Protective Cap is temporarily Temperature Rating:
removed for installation, and then it 160°F/71°C Sprinkler with
can be replaced to help protect the 135°F/57°C Cover Plate
sprinkler while the ceiling is being in-
Page 1 of 4 JULY, 2002 TFP440
Page 2 of 4 TFP440
Operation Minimum Flow(b)and Minimum Flow(b)and
Maximum Maximum Residual Pressure Residual Pressure
When exposed to heat from a fire,the Coverage Spacing For Horizontal Ceiling For Sloped Ceiling
Cover Plate, which is normally sol- Area(a) Ft. (Max.2 Inch Rise (Max.81nch Rise
dered to the Support Cup at three Ft x Ft. (m) for 12 Inch Run) for 12 Inch Run)
points, falls away to expose the Sprin
kler Assembly.At this point the Deflec-
tor supported by the Arms drops down 160°Ff71°C 160°Ff71°C
to its operated position.The fusible link
of the Sprinkler Assembly is corn- Sprinkler Sprinkler
prised of two link halves that are sol- 12 x 12 12 13 GPM(49,2 LPM) 18 GPM(68,1 LPM)
dered together with a thin layer of sol- (3,7 x 3,7) (3,7) 9.6 psi(0,66 bar) 18.4 psi(1,27 bar)
der. When the rated temperature is 14 x 14 14 14 GPM(53,0 LPM) 18 GPM(68,1 LPM)
reached, the solder melts and the two (4,3 x 4,3) (4,3) 11.1 psi(0,77 bar) 18.4 psi(1,27 bar)
link halves separate allowing the sprin- 16 x 16 16 16 GPM(60,6 LPM) 18 GPM(68,1 LPM)
kler to activate and flow water. (4,9 x 4,9) (4,9) 14.5 psi(1,00 bar) 18.4 psi(1,27 bar)
18 x 18 18 20 GPM(75,7 LPM) N/A
Design (5,5 x 5,5) (5,5) 22.7 psi(1,57 bar)
20 x 20 20 24 GPM(90,8 LPM) WA
Criteria (6,1 x 6,1) (6,1) 32.7 psi(2,25 bar)
The Series LFI1 (TY2596) Residential (a) For coverage area dimensions less than or between those indicated, it is
Concealed Pendent Sprinklers are UL necessary to use the minimum required flow for the next highest coverage area
and C-UL Listed for installation in ac- for which hydraulic design criteria are stated.
cordance with the following criteria.
(b) Requirement is based on minimum flow in GPM(LPM)from each sprinkler.The
NOTE associated residual pressures are calculated using the nominal K-factor.Refer to
When conditions exist that are outside Hydraulic Design Criteria Section for details.
the scope of the provided criteria,refer
to the Residential Sprinkler Design
Guide TFP490 for the manufacturer's TABLE A
recommendations that may be accept- NFPA 13D AND NFPA 13R HYDRAULIC DESIGN CRITERIA
able to the Authority Having Jurisdic- FOR TIME SERIES LFII(TY2596)
tion. RESIDENTIAL CONCEALED PENDENT SPRINKLER
System Type. Only wet pipe systems
may be utilized.
Hydraulic Design. The minimum re- accordance with the obstruction rules to 14 ft.lbs. (9,5!o 19,0 Nm). A maxi-
quired sprinkler flow rate for systems of NFPA 13 for residential sprinklers. mum of 21 ft.lbs. (08,5 Nrn)of torque
designed to NFPA 13D or NFPA 13R is to be used fa install sprinklers.
are given in Table A as a function of Operational Sensitivity. The sprin- Higher levels torque may distort the
temperature rating and the maximum klers are to be installed relative to the sprinkler inlet with consequent leak-
allowable coverage areas. The sprin- ceiling mounting surface as shown in age or impairment of the equent
kler flow rate is the minimum required Figure 3.
discharge from each of the total Sprinkler Spacing. The minimum Do not attempt to compensate for in-
number of"design sprinklers"as speci- spacing between sprinklers is 8 feet sufficient adjustment in an Escutcheon
fied in NFPA 13D or NFPA 13R. (2,4 m). The maximum spacing be- Pate by under-or over-tightening the
For systems designed to NFPA 13,the tween sprinklers cannot exceed the Sprinkler. Readjust the position of the
number of design sprinklers is to be length of the coverage area(Ref.Table sprinkler fitting to suit.
the the four most hydraulically de- A)being hydraulically calculated(e.g., Step 1. The sprinkler must only be
manding sprinklers. The minimum re- maximum 12 feet for a 12 ft.x 12 ft. installed in the pendent position and
quired discharge from each of the four coverage area, or 20 feet for a 20 ft.x with the centerline of the sprinkler per-
sprinklers is to be the greater of the 20 ft.coverage area). pendicular to the mounting surface.
following: Step 2. Remove the Protective Cap.
• The flow rates given in Table A for Installation Step 3. With pipe thread sealant ap-
NFPA 13D and 13R as a function of plied to the pipe threads, and using
temperature rating and the maxi- The Series LFII (TY2596) must be in- the W-Type 18 Wrench shown in Figure
mum allowable coverage area. stalled in accordance with the follow- 2,install and tighten the Sprinkler/Sup-
• A minimum discharge of 0.1 gpm/sq. ing instructions: port Cup Assembly into the fitting.The
ft. over the"design area"comprised NOTES W-Type 18 Wrench will accept a 1/2
of the four most hydraulically de- Damage to the fusible Link Assembly inch ratchet drive.
manding sprinklers for the actual during installation can be avoided by
handling the sprinkler b the frame Step 4.Replace the Protective Ca
coverage areas being protected by � �y p b y
the four sprinklers. arms only(i.e., do not apply pressure pushing it upwards until it bottoms out
to the fusible usible link Assembly). against the Support Cup.The Protec-
Obstruction To Water Distribution. tive Cap helps prevent damage to the
Locations of sprinklers are to be in A leak tight 1,r2 inch NP f sprinkler joint Deflector and Arms during ceiling in-
should be obtained with a torque of 7 stallation and/or during application of
TFP440 Page 3 of 4
-------------------------
1 BODY SEALING WRENCH
(1/2"NPT) - -- = ASSEMBLY RECESS
9 CAP SPRINKLER
WRENCHING ,t
_ AREA U
SADDLE
PUSH WRENCH
COMPRESSION IN TO ENSURESUPPORT SCREW ENGAGEMENT
I CUP WITH
I ROLL FORMED WITH SPRINKLER
6 THREADS �,\ WRENCHING AREA
�j LEVER FIGURE 2
\ W--TYPE 1S
GUIDE �� SPRINKLER WRENCH
ARM '
SOLDER LINK
ELEMENT
f GUIDE ARM ° t
FRAME 4
r' J - t DEFLECTOR
(OPERATED
9 DEFLECTOR POSITION)
SPRINKLER/SUPPORT CUP
ASSEMBLY
THREAD INTO RETAINER
SUPPORT CUP WITH THREAD
UNTIL MOUNTING O DIMPLES
SURFACEIS
FLUSH WITH { EJECTION
1 CEILING SPRING
' i
j
8
1 -
COVER PLATE/RETAINER ___
SOLDER COVER
t TABS(3) ASSEMBLY PLATE
t --
FIGURE 7
SERIES LFII(TY2596)RESIDENTIAL
CONCEALED PENDENT SPRINKLER
....... 2-1/2'DIA- ------- SPRINKLER-
. (63,5 mm) 1/4'(6,4 mm) FACE OF SUPPORT CUP `
1/2' THREADED SPRINKLER ASSEMBLY
NPT ADJUSTMENT FITTING
I /OPERATED
SPRINKLER._ ==-_
i
(---� E
IDEATE -
(47,6 mm
_- 3/32'GAP =_-=- RETAINER
\ I (2,4 mm) t3,2 mm) _ _ I
i...........
r? _
COVER- SPRINKLER- j MOUNTING (28,6mm)
I RETAINER SUPPORT CUP i 3/16' SURFACE
IASSEMBLY ASSEMBLY (4,8 mm)
-------- ------ 3 1/4'DIA. .--------------_I DISPOSABLE DEFLECTOR IN
(82,6 mm) TIP PROTECTIVE CAP OPERATED POSITION
I
FIGURE 3
:
SERIES LFII(TY2596)RESIDENTIAL CONCEALED PENDENT SPRINKLER
INSTALLATION DIMENSIONS/PROTECTIVE CAP I ACTIVATED DEFLECTOR
Page 4 of 4 TFP440
the finish coating of the ceiling. It may Care must be exercised to avoid dam- IN NO EVENT SHALL TYCO FIRE
also be used to locate the center of the age - before, during, and after instal- PRODUCTS BE LIABLE, IN CON-
clearance hole by gently pushing the lation. Sprinklers damaged by drop- TRACT,TORT,STRICT LIABILITY OR
ceiling material against the center ping, striking, wrench twist/slippage, UNDER ANY OTHER LEGAL THE-
point of the Cap. or the like, must be replaced. ORY, FOR INCIDENTAL, INDIRECT,
The owner is responsible for the in- SPECIAL OR CONSEQUENTIAL
NOTE DAMAGES, INCLUDING BUT NOT
As long as the protective Cap remains spection, testing, and maintenance of LIMITED TO LABOR CHARGES, RE-
their fire protection system and de-
in place, the system is considered to vices in compliance with this docu- GARDLESS OF WHETHER TYCO
be "Out Of Service". ment, as well as with the applicable FIRE PRODUCTS WAS INFORMED
Step 5.After the ceiling has been com- standards of the National Fire Protec- ABOUT THE POSSIBILITY OF SUCH
pleted with the 2-1/2 inch (63 mm) tion Association (e.g., NFPA 25), in DAMAGES, AND IN NO EVENT
diameter clearance hole and in prepa- addition to the standards of any other SHALL TYCO FIRE PRODUCTS' LI-
ration for installing the Cover Plate As- authorities having jurisdiction.The in- ABILITY EXCEED AN AMOUNT
sembly, remove and discard the Pro- stalling contractor or sprinkler manu EQUAL TO THE SALES PRICE.
tective Cap, and verify that the facturer should be contacted relative to THE E12REGOIN12a WARRANTY IS
Deflector moves up and down freely. any questions. MADE IN LIEU OE ANY AND ALL
If the Sprinkler has been damaged and OTHER ytARRANTIE'S EXPRESS 013
the Deflector does not move up and NOTE IAIPLIEf)INCLUDING WARRANTIES
down freely, replace the entire Sprin- The owner must assure that the sprin- OF MERCHANTABILITY AND i=1T
kler assembly.Do not attempt to mod- klers are not used for hanging of any
ify or repair a damaged sprinkler. ob;ects and that the sprinklers are only PQSE.
cleaned by means of gently dusting
Step 6. Screw on the Cover Plate As- with a feather duster; otherwise, non-
sembly until its flange comes in con- operation in the event of a fire or inad- Ordering
tact with the ceiling. vertent operation may result. g
Do not continue to screw on the Cover It is recommended that automatic procedure
Plate Assembly such that it lifts a ceil- sprinkler systems be inspected,
ing panel out of its normal position. tested, and maintained by a qualified When placing an order,indicate the full
If the Cover Plate Assembly cannot be Inspection Service. product name. Contact your local dis-
engaged with the Mounting Cup or the tributor for availability..
Cover Plate Assembly cannot be en- Limited Sprinkler Assembly:
gaged sufficiently to contact the ceil
ing,the Sprinkler Fitting must be repo- warranty Series LFII led Pendent
t Spri kler with-
sitioned. tial Concealed Pendent Sprinkler with-
Products manufactured by Tyco Fire out Cover Plate Assembly,
Products are warranted solely to the P/N 51-122-1-160.
Care and
original Buyer for ten (10) years Cover Plate Assembly:
Maintenance against defects in material and work- Cover Plate Assembly having a(spec-
manship when paid for and properly ify)finish for the Series LFII(TY2596),
The Series LFII (TY2596) must be installed and maintained under normal K=4.21 Residential Concealed Pen-
maintained and serviced in accord- use and service.This warranty will ex dent Sprinkler, P/N (specify).
ance with the following instructions: pire ten (10) years from date of ship-
ment by Tyco Fire Products. No war- Chrome.................. P/N 56-122-9-135
NOTES ranty is given for products or Bright White............... P/N 56-122-4-135
Absence of an Escutcheon Pate may- components manufactured by compa- Flat White ................ P/N 56-122-5-135
nies not affiliated by ownership with Custom .................. P/N 56-122-X-135
delay the sprinkler operation in a fire Tyco Fire Products or for products and
situation. S rinkler Wrench:
components which have been subject p
Before closing a fire protection system to misuse,improper installation,corro- Specify:W-Type 18 Sprinkler Wrench,
main control valve for maintenance sion,or which have not been installed, P/N 56-000-1-265.
work on the fire protection system maintained,modified or repaired in ac-
which it controls, permission to shut cordance with applicable Standards of
down the affected fire protection sys- the National Fire Protection Associa-
fem must be obtained from the proper tion,and/or the standards of any other
authorities and all personnel who may Authorities Having Jurisdiction. Mate-
be affected by this action must be no- rials found by Tyco Fire Products to be
tified. defective shall be either repaired or
Sprinklers which are found to be leak- replaced, at Tyco Fire Products' sole
ing or exhibiting visible signs of corro- option.Tyco Fire Products neither as-
sion must be replaced. sumes, nor authorizes any person to
assume for it, any other obligation in
Automatic sprinklers must never be connection with the sale of products or
shipped or stored where the tempera- parts of products. Tyco Fire Products
ture will exceed 100°F/38°C and they shall not be responsible for sprinkler
must never be painted,plated,coated, system design errors or inaccurate or
or otherwise altered after leaving the incomplete information supplied by
factory. Modified or over heated sprin- Buyer or Buyer's representatives.
klers must be replaced.
TYCO FIRE PRODUCTS,451 North Cannon Avenue,Lansdale,Pennsylvania 19446
SPECIFICATION • 1
FEBCO® DOUBLE CHECK ASSEMBLY
BACKFLOW PREVENTION
Characteristics
Physical Properties
Size 1/2", 3/4", 1", 1-1/4", 1-1/2", 2"
Max. Working Pressure 175 PSI (1200 KPa)
Hydrostatic Test Press. 350 PSI (2400 KPa)
Temperature Range 32°F to 140°F (0°C to 60°C) O
End Connections Threaded ANSI B2.1
Materials
Valve Body Bronze
Elastomers Silicone
Springs Stainless Steel MODEL 850(1/2" -2") DOUBLE CHECK ASSEMBLY
Agency Compliance
• ANSI/AWWA Conformance (C510-92) Application
• ASSE Listed (Std. 1015) Non-Health Hazard
• CSA
• Approved by the Foundation for Cross Connection Options
Control and Hydraulic Research at the University of ❑ Wye - Strainer
Southern California.
Mod 20el 850 (1/2" - 2") Flow Curves 1/211 1-1/2"
Z
a 15 a 15
,on 10 p 10
J J
5 5
CD
= 0 = 0
0 3 6 9 12 15 18(GPM) 0 20 40 60 80 100 120 (GPM)
3/4" 211
,., 20 ^. 20
Fn
a 15 a 15
U) N
J 10 J 10
R 5 cc 5
= 0 = 0
0 5 10 15 20 25 30(GPM) 0 30 60 90 120 150 180 (GPM
1"
cn
20 Installation Recommendations
n 15
(n
p 10
J 12"Minimum Clearance
M 5
o Fixed Structure
0V!44
0 10 20 30 40 50 60 (GPM) /
20 t
rn 12"
Q- 15 Minimum
N 1
,o
J
5 Flow MODEL 850(1/2"-2")
0 y Outdoor Installation
0 20 40 60 80 100 120(GPM
Model 850 (1/2" - 2")
A ITEM DESCRIPTION MATERIALS
9 11 21 1 60 61 21 1. 9.1
1 Body Bronze
1.2 Tailpiece Bronze
C ° 1.4 O-Ring Silicone
2 Cover Bronze
2.2 O-Ring Silicone
3 Seat Noryl
B - — _ 3.1 O-Ring Silicone
�•
n 4 Poppet Noryl
5 Seat Disc Silcone
5.1 Disc Retainer Noryl
5.2 Rnd HD Screw Stainless Steel
6 Spring Stainless Steel
3 3.1 8 2. 7 1.4 7 Guide Noryl
8 Retainer Spacer Noryl
2 ® 9 Ball Valve(w/tap) Brozne
9.1 Ball Valve Bronze
11 Test Cock Bronze
21 Hex HD Capscrew Stainless Steel
60 Identification Plate Brass
E 61 Drive Screw Stick Stainless Steel
n51 5 4 5. Model 850 (1/2" - 2")
C 6 0 Check Assembly
5.1 T
4 7
5.2
Dimensions and Weights
U.S.-Inches NET WT.
SIZE A B C D E (Lbs.)
1/2" 10 1-1/2 1-1/2 3-1/8 1-1/4 4.2
3/4" 10-3/4 1-112 1-1/2 3-1/8 1-1/4 4.4
1" 12-1/2 1-7/8 1-5/8 3-3/8 1-112 6.8 3 3.1 6
1-1/4" 15-7/8 3 2-1/2 4-1/4 2-1/4 15.8
1-1/2" 16-3/8 3 2-1/2 4-1/4 2-1/4 16.2
2" 17-5/8 3-1/2 2-112 4-1/4 2-1/4 21.1
Note: Dimensions are nominal.Allowances must be made for normal manufacturing tolerances.
P.O. Box 8070•Fresno, CA 93747-8070
559 252-0791 • Fax: 559 453-9030-www.cmb-ind.corn F
B CMB Industries, Inc.
A United Dominion Company
SS850SM 10/98 All materials copyrighted.Printed in USA Fluid Con lrol0wision
To�C0f
INCORPORATED
CORONA, CA (909)737-5599
Fig. 22
61 Cur_ Hanger For C.P V.C. Plastic Wipe
Single Fastener Strap Type
Size Range—3/4 thru 2 inch C.P.V.C. pipe.
Material— Carbon Steel, Pre-Galvanized.
Function — Intended to perform as a hanger to support only
C.P.V.C. piping used in automatic fire sprinkler systems. The
product acts as a hanger when tab is upward and the
fastener screw is in the horizontal position. Figure 22 can be
installed on the top of a beam, but in this situation acts as a c
guide to the piping which is supported by the beam itself. It is
not intended to support C.P.V.C. pipe from under a flat
horizontal surface, such as a ceiling. For this type of
installation use the Tolco Figure 23, Double Fastener Strap
Hanger for C.P.V.0 Piping. Figure 22, when inverted, with
the hanger tab downward, does not act as a hanger, but can
function as a restrainer to prevent the upward movement of
the sprinkler head during activation. A
Approvals — Underwriters' Laboratories Listed in the USA
(UL) and Canada (WL) to support fire sprinkler piping. B
Meets and exceeds the requirements of N.F.P.A. 13, 13R,
and 13D.
Features— Figure 22 incorporates features which protect the
pipe and ease installation. The flared edge design' protects
C.P.V.C. pipe from any rough surface. It is easily attached to
the building structure using the special UL Listed hex head
self threading screw furnished with the product, this is the
minimum size fastener acceptable. It is recommended that
rechargeable electric drills fitted with a hex socket attachment
be used as installation tools. No impact tools (such as a
hammer) or impact fasteners (such as drive screws or nails) -
are allowed. Damage has been known to result from
installations using impact type tools. No pre drilling of a pilot
hole in wood is required.
Finish—Pre-Galvanized.
Order By—Figure number and C.P.V.C. pipe size.
Note—Fastener into light gauge metal may be ordered
separately. Minimum acceptable: #10 x 1" Hardened Self
Threading screw with 5/16" hex washer head.
Patent Pending
C.P.V.C. A B C MAX. HANGER FASTENER HEX APPROX.
PIPE SIZE SPACING(FT.) HEAD SIZE WTJ100
3/4 2-7/16 1-5/16 1-3/16 5-1/2 5/16 9
1 2-11/16 1-7/16 1-3/16 6 5/16 9
1-1/4 3-1/16 1-5/8 1-3/16 6-1/2 5/16 11
1-1/2 3-5/16 1-3/4 1-3116 7 5/16 12
2 3-3/4 _ 2-1/8 1-3/16 8 5/16 15
5m2001 -40-
aft 0
INCORPORATED
CORONA, CA (909)737-5599
Fig. 23
@ Hanger For C.P. V.C. Plastic Pipe
Double Fastener Strap Type
Size Range—3/4 thru 2 inch C.P.V.C. pipe.
Material—Carbon Steel, Pre-Galvanized
Function — Intended to perform as a hanger/restrainer
to support only C.P.V.C. piping used in automatic fire
sprinkler systems. Can be installed on the top or on
the bottom of a beam. The Fig. 23 can also be
installed on the side of a beam. The Fig. 23 can also
function as a restrainer to prevent the upward
movement of the sprinkler head during activation.
Approvals — Underwriters' Laboratories Listed in the !
USA (UL) and Canada (cUL) to support fire sprinkler
piping. Meets and exceeds the requirements of j
N.F.P.A. 13, 13R, and 13D. % O
Features — Figure 23 incorporates features which =� ;
protect the pipe and ease installation. The flared edge
design* protects the C.P.V.C. pipe from any rough B
surface. It also incorporates snap restrainers allowing ® '
easier and faster installation. Easily attaches to the B A
building structure using the two UL Listed hex head c
self threading screws**furnished with the product. It is
recommended that rechargeable electric drills fitted
with a hex socket attachment be used as installation
tools. No impact tools (such as a hammer) or impact
fasteners (such as drive screws or nails) are allowed.
Damage has been known to result from installations
using impact type tools. No pre drilling of a pilot hole
in wood is required.
Finish—Pre-Galvanized.
Order By—Figure number and C.P.V.C. pipe size.
*Patent Pending
**Hardened hex head self threading screw is
furnished with the product and is the minimum
fastener size acceptable.
C.P.V.C. A B C MAX.HANGER FASTENER HEX APPROX.
PIPE SIZE SPACING(FT.) HEAD SIZE WTJ100
3/4 3-1/8 1-9/16 1-3/16 5-1/2 5/16 9
1 3-3/8 1-11/16 1-3/16 6 5/16 9
1-1/4 4-3/16 2-3/32 1-3/16 6-1/2 5/16 11
1-1/2 4-7/16 2-7/32 1-3/16 7 5/16 12
2 4-7/8 2-7/16 1-3/16 8 5/16 15
srMWI -42-
1
DAL 0
INCORPORATED
CORONA,CA (909)737-5599
477
Fig. 24! Hanger For C.P. V.C. Plastic Pipe
& 1@ Double Fastener Strap Type Side Mount
Size Range—3/4 thru 2 inch C.P.V.C. pipe.
Material—Carbon Steel, Pre-Galvanized.
Function — Intended to perform as a hanger/restrainer
to support only C.P.V.C. piping used in automatic fire
sprinkler systems. Can be installed on the top or on C
the bottom of a beam. The Fig. 24 can also function as
a restrainer to prevent the upward movement of the '
sprinkler head during activation.
Approvals — Underwriters' Laboratories Listed in the
USA UL and Canada cUL to support !( ) ( ) pport fire sprinkler �
piping. Meets and exceeds the requirements of N.F.P.
A. 13, 13R, and 13D. r
i
Features — Figure 24 incorporates features which
protect the pipe and ease installation. The flared edge
design' protects the C.P.V.C. pipe from any rough
surface. Easily attaches to the building structure using
the two hex head self threading screws"furnished with
the product. It is recommended that rechargeable
electric drills fitted with a hex socket attachment be
used as installation tools. No impact tools (such as a B
hammer) or impact fasteners (such as drive screws or
nails) are allowed. Damage has been known to result
from installations using impact type tools. No pre B A
drilling of a pilot hole in wood is required.
Finish—Pre-Galvanized.
Order By—Figure number and C.P.V.C. pipe size.
`Patent Pending
**Hardened hex head self threading screw is
furnished with the product and is the minimum
fastener size acceptable.
C.P.V.C. A B � MAX. HANGER FASTENER HEX APPROX.
PIPE SIZE SPACING (FT) HEAD SIZE WTJ100
3/4 2-5/16 1-5/32 1-3/16 5-1/2 5/16 9
1 2-5/8 1-5/16 1-3/16 6 5/16 9
1-1/4 3 1-1/2 1-3/16 6-1/2 5/16 11
1-1/2 3-1/4 1-5/8 1-3116 7 5/16 12
2 3-11/16 1-27/32 1-3116 8 5/16 15
snnool -43-
1
MOL 0
INCORPORATED
CORONA, CA (909)737-5599
@C@ Fig. 27 & 27A
"Stand-Off" Hanger/Restrainer for CPVC Plastic Pipe
Size Range—3/4" & 1"CPVC Plastic Pipe*.
Material—Carbon Steel, Pre-Galvanized.
Function—Designed to be used as a hanger/restrainer**for CPVC piping
where the "stand-off' design will ease installation by eliminating the need for
wood blocking. i
Features: I �
• Flared edge design protects CPVC from any rough or abrasive surfaces.
• Snap-in retainers hold pipe firmly in place during installation. `
• The"Stand-Off'design eliminates the need for wood block extension.
• Can be installed on horizontal or vertical piping regardless of mounting Fig. 27
surface orientation.
• Attaches easily to wood structure with 2 hex head self-threading screws
furnished with product.
• Installs easily using rechargeable electrical driver with 5/16" sockets, ;
eliminating impact tool damage to pipe
Approvals- Underwriters Laboratories Listed in the USA (UL)and Canada o
(cUL)to support automatic fire sprinkler systems. Meets and exceeds the
equirements of NFPA 13, 13R, and 13D. Fig. 27A
'*Important Note—When installed in slot opening on Fig. 27, Fig. 27A
provides additional stability and satisfies the UL vertical restraint requirement
where needed. o
Order By— Fig. 27: By figure number and CPVC pipe size.
Fig. 27A: By figure number and CPVC pipe size. !
U.S. and International Patent application in process. �
I
*for other sizes consult factory.
Fig. 27 and Fig. 27/27A have also been tested by U.L. mounted on 3/8" Fig. 27 Fig. 27A
composite wood web material (such as TJI Series/Trus Joist MacMillan) Combination
without the use of back up wood blocking. When using Fig. 27 & 27A in
combination on 3/8"web to satisfy the UL requirement for vertical restraint, FIG.27
install 2 reinforcing speed nuts (Fig. 27B). Fig. 27B is UL Listed only when W/FIG.27A
used with Tolco products.
FIG.27B
FIG.27
L
FIG.27
.27
W/FIG.27A FIG.27
FIG.27
;B 0
Typical Applications
5/7/2001 -45-
To�c0
INCORPORATED
CORONA, CA (909)737-5599
FM F►g. 78
�� u� All Steel Ceiling Plate
Size Range—3/8 inch rod.
Material—Carbon Steel.
Function—Attachment to wood beams,
ceilings, metal decks or walls. Can also be C A
welded to steel beams.
Approvals—Underwriters' Laboratories Listed B
in the USA (UL), and Canada (cUL). Factory
Mutual Engineering Approved. Additionally,
(UL) has listed the Fig. 78 with fasteners as E
shown in table below.
Finish— Plain and Electro-Gafvanized.
Note—Available in Electro-Galvanized and D(2�
HDG finish.
Order By—Figure number, rod size and finish.
Patent#5,702,077
r
Jr
--\ •�.
J1
`:A
U.L. Listed Fastener Table
Pipe Size Qty. Fastener Type Material
1/2-2 2 #14 x 1-1/4 wood screws* Wood
2-1/2-4 2 1/4 x 1-1/2 wood screws* Wood
1/2-2 2 1/4 x 1 tek screws Metal(18 gauge) _
1/2-2 2 #14 x 1-1/4 A-point hex-washer-head sheet metal screw Wood
1/2-2 2 #14 x 2 A-point_hex-washer-head sheet metal screw Wood through 5/8"gyp board
*No pre-drilling
PIPE A MAX. REC. APPROX.
SIZE B C D E
LOAD LBS.* WTJ100
1/2-2 3 2-1/8 1-1/8 5/16 3/8 150 15
5-6 CONSULT FACTORY FOR DATA
Minimum Safety Factor of 5
sar2001 -67-
aft 0
INCORPORATED
CORONA,CA (909)737-5599
Fig. 98
Rod Stiffener
Size Range-Secures 3/8 thru 7/8 inch hanger rod. r.:.
Material-Carbon Steel.
Function--Secures channel to hanger rod for
vertical seismic bracing.
Finish—Electro Galvanized.
Order By—Figure number.
Note—Available in HDG finish or Stainless Steel
materials.
Figs. 99
All Thread Rod Cut To Length
Size Range--3/8 thru 7/8 inch rod in 1 ROD MAX. REC. LOAD LBS.
inch increments. SIZE FOR SERVICE TEMPS
Material-Carbon Steel. 650°F 750°F
Maximum Temperature-750°F. 3/8 610 540
Finish—Plain. 1/2 1130 1010
Order By—Figure number, rod 5/8 1810 1610
diameter, rod length, and finish. 3/4 2710 2420
Note—Available in Electro-Galvanized
7/8 3770 3360
and HDG finish or Stainless Steel
materials.
. _
Fig. 100
All Thread Rod Full Lengths
Size Range-318 thru 7/8 inch rod ROD MAX. REC. LOAD LEIS. APPROX.
in 10 foot lengths. SIZE FOR SERVICE TEMPS WEIGHT
Material-Carbon Steel. 650°F 750°F PER 100FT.
Maximum Temperature-750T. 1/4 240 215 12
3/8 610 540 29
Finish—Plain. 10 53
1130 10
_1/2
Order By—Figure number, rod _ 512 1810 110 84
diameter, and finish. 3/4 2710 2420 123
Note—Available in Electro- 7/8 3770 3360 169
Galvanized and HDG finish or 1 4960 4420 222
Stainless Steel materials. 1-1/4 8000 7140 360
1-1/2 11630 10370 510
5r7/2001 -71-
o� 0
INCORPORATED
CORONA, CA (909)737-5599
Fig. 200
FM
�� u� "Trimline"Adjustable Band Hanger
Size Range- 1/2 thru 8 inch pipe.
Material—Carbon Steel, Mil. Galvanized to G-90
specifications.
Function—For fire sprinkler and other general piping
purposes. Knurled swivel nut design permits hanger -
adjustment after installation.
Features
- (1/2 thru 2 inch) Flared edges ease installation for all
pipe types and protect CPVC plastic pipe from B ; 1•\ B
abrasion. Captured design keeps adjusting nut from 1
separating with hanger. Hanger is easily installed A
around pipe. A
•(2-1/2 thru 8 inch) Spring tension on nut holds it
securely in hanger before installation. Adjusting nut is
easily removed.
Approvals—Underwriters' Laboratories Listed (1/2"
thru 8") in the U.S. (UL)and Canada (cUL)for steel
and CPVC plastic pipe and Factory Mutual 1/2 THRU 2 INCH PIPE 2 1/2 THRU 8 INCH PIPE
Engineering Approved (3/4"thru 8"). Conforms to
Federal Specifications WW-H-171E, Type 10, and
Manufacturers Standardization Society SP-69, type 10.
Maximum Temperature- 650°F.
Finish—Mil. Galvanized, for Stainless Steel materials
order Tolco Fig. 200WON.
Order By— Figure number and pipe size.
PIPE ROD SIZE MAX. REC. APPROX.
SIZE INCH METRIC* A B LOAD LBS. WTJ100
1/2 3/8 8mm or 10mm 3-1/8 2-5/8 400 11
3/4 3/8 8mm or 10mm 3-1/8 2-1/2 400 11
1 3/8 8mm or 10mm 3-3/8 2-5/8 400 12
1-1/4 3/8 8mm or 10mm 3-3/4 2-7/8 400 13
1-1/2 3/8 8mm or 10mm 3-7/8 2-7/8 400 14
2 3/8 8mm or 10mm 4-1/2 3 400 15
2-1/2 3/8 10mm 5-5/8 4-1/8 600 27
3 3/8 10mm 5-7/8 4 600 29
3-1/2 3/8 10m m 7-3/8 5-1/4 600 34
4 3/8 10mm 7-3/8 5 1000 35
5 1/2 12mm 9-1/8 6-1/4 1250 66
6 1/2 12mm 10-1/8 6-3/4 1250 73
8 1/2 12mm 13-1/8 8-3/4 1250 136
*Order Fig.200M
W12001 -89-
tqCG /0IF w Tyco Fire
Control Products
Blazemaster
INSTALLATION INSTRUCTIONS & TECHNICAL MANUAL
TYCO F/RE PRODUCTS
451 North Cannon Avenue
Lansdale, Pennsylvania 19446
www.tyco-fire.com
TECHNICAL SERVICES
TEL: (800) 381-9312 • Fax. (800) 791-5500
E-ivm:techserv@tycofp.com
No. 19-1.0
TD910
4-1.1.10
` Rev.8 812001
z
`9a
s
August2001
UL&C-UL File#Ex5988 0
Table of Contents
Introduction......................................... 1 Garage Installation Specifications..................... 18
Conversion Factors .................................1 Handling&Storage ................................. 19
Listings and Approvals.............................. I Handling and Storage of TFP BlazeMaster CPVC ....... 19
Where and how to use a TFP BlazeMaster System........ 2 Handling of TFP BlazeMaster Cements and Primers ..... 19
TFP BlazeMaster Specifications.........................3 Solvent/Cementing Instructions...................... 19
TFP BlazeMaster Pipe,Fittings,and Solvent Cement ......3 Joining TFP BlazeMaster Pipe Systems ................. 20
Dimensions for TFP BlazeMaster CPVC Pipe............. 3 Cutting.......................................... 20
Product Ratings and Capabilities.......................4 Deburring ....................................... 20
Pressure Rating&Pressure Listing .................... 4 Fitting Preparation ................................ 20
Friction Loss.......................................4 Safety and Health Precautions .......................20
Thermal Expansion............................... 4-5 Estimating Primer and Cement Requirements.......... 20
Permissible Deflections of TFP BlazeMaster CPVC ........6 Primer Application ................................ 20
Support and Hanger Recommendations............... 7-8 Solvent Cement Application ........................ 21
Pipe Bracing with Standard Band Hanger .............. 7 Assembly........................................ 21
Hanger/Support Spacing ........................... 7 Set and Cure Times ............................... 21
Vertical Restraint................................. 7-8 Pressure Testing the System.......................21-22
Underground Installation Specifications .............. 9 Transition to Other Materials.......................22-23
Trenching......................................... 9 Cautions for Transitions to other Materials..............22
Snaking of Pipe.................................... 9 Flanged Connections .............................. 22
Back Filling ...................................... 10 Grooved Connections.............................. 23
CPVC Fire Sprinkler Pipe and Fittings for use in Penetrating Fire Rated Walls&Partitions .............. 23
System Risers in accordance with NFPA 13D and 13R......10 Other Design Considerations and Heat
Upright Sprinkler Installation Specifications.............11 Producing Sources .............................. 23
Use of CPVC Products in Combustible Concealed Spaces.. 12 Freeze Protection ................................... 23
Scope of Use ..................................... 12 Use and Cautions with Glycerin Antifreeze............. 23
Installation Requirements........................... 12 NFPA References for the use of Glycerin Antifreeze...... 24
Restraint Requirements ............................ 12 Batt Insulation Requirements and Suggestions..........24
Proximity to Heat Producing Sources.................. 12 Batt Insulation Installation Recommendations .......... 24
CPVC Fire Sprinkler Pipe and Fittings for use in TFP BlazeMaster Systems and Penetration
Unfinished Basements with Exposed Solid Wood Joist of Metal Studs.................................... 24
Installations in accordance with NFPA 13D ..............12 Solvent Cement and Primer Spills ..................... 24
Center Wall Riser with Center Roorn Main............. 13 Joining TFP BlazeMaster CPVC in
Center Wall Riser with Main at Wall.................. 14 Adverse Conditions ............................ 24-25
Riser in Comer................................. 15-16 Joining TFP BlazeMaster in Cold Weather..............24
Branches Supported with Blocking or Hangers..........17 Joining TFP BlazeMaster in Hot Weather............... 25
Use of CPVC Products in Combustible Attic Spaces with Helpful Tips ...................................... 25
Specific Use Sprinklers .............................. 18 Training and Demonstration.......................... 25
Support and Hanger Recommendations for Material Safety Data for Solvent Cement and Primers.. 26-33
TFP BlazeMaster Fire Sprinkler Systems................ 18
This Installation and Technical Manual refers to pipe produced with either Tyco Fire Products(TFP)BlazeMaster or BlazeMaster 2000 resin and fittings produced
from BlazeMaster resin.When reference to NFPA or NFPA Standards is made in this Installation and Technical Manual,the 1999 edition of the relevant code is used.
This Installation and Technical Manual contains the criteria to install a TFP BlazeMaster CPVC piping system in accordance with the UL Listing,C-UL listing,LPCB
Approval,and/or Factory Mutual Research Approval. Additionally,the manual contains recommendations for installation,general piping practices and other sug-
gestions that may not be required to satisfy the UL Listing,C-UL Listing,LPCB Approval,and/or Factory Mutual Research Approval.To differentiate between a
requirement and a suggestion,use the following definitions:
SHALL-The use of the word"shall"indicates a mandatory requirement of the Listings/Approvals.
SHOULD-The use of the word"should"indicates a recommendation which is strongly advised,but not required to meet the Listings/Approvals.
Limited Warranty
Products manufactured by Tyco Fire Products are warranted solely to the original Buyer for ten(10)years against defects in material and
workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten(10)
years from date of shipment by Tyco Fire Products. No warranty is given for products or components manufactured by companies not
affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse,improper installa-
tion,corrosion,or which have not been installed,maintained,modified or repaired in accordance with applicable Standards of the
National Fire Protection Association(NFPA),and/or the standards of any other Authorities Having Jurisdiction. Materials found by Tyco
Fire Products to be defective shall be either repaired or replaced,at Tyco Fire Products sole option. Tyco Fire Products neither assumes,
nor authorizes any person to assume for it,any other obligation in connection with the sale of products or parts of products. Tyco Fire
Products shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or
Buyer's representatives.
IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE,IN CONTRACT.TORT,STRICT LIABILITY OR UNDER ANY OTHER LEGAL THEO-
RY,FOR INCIDENTAL,INDIRECT,SPECIAL OR CONSEQUENTIAL DAMAGES,INCLUDING BUT NOT LIMITED TO LABOR CHARGES,
REGARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES,AND IN NO EVENT
SHALL TYCO FIRE PRODUCT'S LIABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE.
THE FOREGOING WARRANTY IS MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED,INCLUDING WAR-
RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Look for the UL,C-UL,Factory Mutual Research,MEA,NSF-pw,LPCB,Dade County,and the City of Los Angeles marks on the product
BlazeMaster*and B1azeMaster•20WTm are registered trademarks of the BFGoodrich Company.All TFP BlazeMaster CPVC Products are manufactured in the USA.
0
• August 2001
UL&C-UL File#Ex5988
Introduction
Tyco Fire Products(TFP)Company using BFGood rich resin has created a line of BlazeMaster'CPVC(Post Chlorinated Polyvinyl
Chloride)sprinkler pipe and fittings. TFP BlazeMaster products are designed specifically for fire sprinkler systems and provide the
following advantages over traditional sprinkler piping systems:
• Increased hydraulic capabilities(C-Factor=150)
• No precutting and expensive fabrication required
• NSF-pw approved for potable water
• Can be easily connected to other sprinkler piping systems
• Flexibility in the piping for greater ease of installation
• Resistant to rust,scale and foreign contaminant build up
• Inexpensive tools required for installation
• Greater resistance to seismic activity than copper or steel systems
• Easily repaired or modified on site
• Easily transported and handled at installation
• Resists sweating and condensation
Conversion Factors
• Appropriate conversion factors for values shown in this guide are as follows: 1 inch=25.4 mm
1 foot=0.3048 meters
1 psi = 6.895 kPa
1 psi = 0.0689 bar
1 psi = 6894.757 Pa
1000 Pa=1 kPa
Listings and Approvals
TFP BlazeMaster CPVC piping systems have been evaluated and are UL Listed in accordance with U.S.requirements and C-UL Listed
in accordance with Canadian requirements by Underwriters Laboratories Inc.and are Factory Mutual Research approved for'use in:
• Light Hazard occupancies as defined in the Standard for"Installation of Sprinkler Systems",NFPA 13.
• Residential occupancies as defined in the Standard for"Installation of Sprinkler Systems in Residential Occupancies up to and
Including Four Stories in Height",NFPA 13R.
• Residential occupancies as defined in the Standard for"Installation of Sprinkler Systems in One and Two Family Dwellings and
Manufactured Homes",NFPA 13D.
• Underground fire service systems as described in the"Installation of Sprinkler Systems,"NFPA 13,1999 Edition,and where appropriate
the"Standard for Installation of Private Fire Service Mains&Their Appurtenances,"NFPA 24.
• TFP BlazeMaster products have also been evaluated and are UL Listed in accordance with U.S.requirements by Underwriters
Laboratories,Inc.for use in return air plenums as described in the"Standard for Installation of Air Conditioning and Ventilating
Systems",NFPA 90A.TFP BlazeMaster products are not C-UL Listed for use in return air plenums.
TFP BlazeMaster CPVC sprinkler pipe and fittings are Listed by ME&A in Residential buildings as defined by NFPA 13D and 13R.
The ME&A listing number is 434-88-M.
TFP BlazeMaster CPVC sprinkler pipe and fittings are tested by NSF for chemical extraction to standard 61 and carry the NSF-pw Listing.
TFP BlazeMaster CPVC sprinkler pipe and fittings are Approved by the Loss Prevention Certification Board for use in Residential and
Light Hazard Occupancies as defined above. For"scope of use"of TFP BlazeMaster CPVC products with the LPCB Approval,please refer to
the Approval for the TFP CPVC Company in the most recent version of the LPCB Specifiers'Guide,List of Approvals Fire and Security Products
and Services.
TFP BlazeMaster CPVC sprinkler pipe and fittings are Approved by the City of Los Angeles and Metro-Dade County for use in Light
Hazard and Residential occupancies as defined above.
Special Note: TFP BlazeMaster CPVC pipe and fittings are UL and C-UL Listed and LPCB and Factory Mutual Research Approved for use
with TFP and/or other BlazeMaster and/or BlazeMaster 2000TI"CPVC pipe and/or B1azeMaster•CPVC fittings Listed and/or Approved in
accordance with the appropriate U.S.,Canadian and/or U.K.requirements. TFP BlazeMaster CPVC pipe is UL and C-UL Listed with TFP-500
Solven/Cement for use with Grinnell Flameaway CPVC fittings listed in accordance with the appropriate US and/or Canadian requirements.
Please consult the current UL Fire Protection Equipment Directory,C-UL Products Certified for Canada Directory,Factory Mutual Research
Approval Guide,LPCB List of Approved Fire Security Products and Services Guide and/or contact TFP's Corporate Headquarters at 800-523-
6512 for further information on Listings and Approvals.
O
i
August2001
UL&C-UL File#Ex5988
Where and how to use a Tyco Fire Products BlazeMaster System
1.TFP BlazeMaster pipe and fittings shall be employed in"wet"systems only.(A wet pipe system contains water and is connected to a
water supply so that the water will discharge immediately when the sprinkler is opened.) TFP BlazeMaster'products shall not be used
in a system using compressed air or other gases.
2.National Fire Protection Association Standards 13,13R,13D or 24 shall be followed and when applicable,the National Building Code of
Canada shall be referenced for design and installation requirements in conjunction with these instructions.
3.For a concealed installation:
A. In accordance with the UL Listing, protection shall be provided for BlazeMaster CPVC pipe and fittings. The minimum protection
shall consist of either one layer of thick gypsum wall board,l"plywood soffits,or a suspended membrane ceiling with lay-in panels or
tiles having a weight of 0.35 pounds per sq.ft.when installed with metallic grids. For residential occupancies defined in NFPA 13D and
13R,the minimum protection may consist of one layer of{"plywood. In these cases,any standard sprinkler head rated at 170°F or less
may be used.
B. In accordance with the C•UL Listing, protection shall be provided for BlazeMaster CPVC pipe and fittings. The minimum
protection shall consist of either lath and plaster,one layer of 9mm thick gypsum wallboard,one layer of 13mm plywood,or a
suspended membrane ceiling with lay-in panels or tiles classified with respect to surface burning characteristics having a mass of not
less than 1.7 kg/m2 when installed with metallic grids. The effectiveness of this protection can be impaired if penetrated by large open-
ings such as ventilation grills,exhaust fans connected to metal ducts serving washrooms excepted. Where such penetration is present,
individual openings exceeding 0.03m2,but not exceeding 0.71 m2 in area must be located such that the distance from the edge of the
opening to the nearest sprinkler does not exceed 300mm. BlazeMaster pipe and fittings shall not be used where such openings exceed
0.71m2 in area. In these cases,any standard sprinkler head rated at 77°C or less maybe used.
C.For a concealed installation per Factory Mutual Research Approvals,the piping shall be protected and completely separated by a
permanently installed non-combustible barrier from any area protected by the system. A permanently installed barrier is one that
cannot be removed without substantial cosmetic damage. Drop in ceiling tiles,as used in suspended ceilings are specifically considered
not to be permanently installed for the purposes of this definition. Non-combustible is defined as having a minimum finish fire rating of
15 minutes when tested per ASTM E 119.
4.For an exposed installation:
• In accordance with the UL and G UL Listings,BlazeMaster CPVC pipe and fittings shall be installed below a smooth flat
horizontal ceiling construction per its UL Listing. For C-UL Listed applications,BlazeMaster CPVC pipe and fittings shall be installed
below smooth,flat,fixed,and horizontal ceiling construction.For pendent sprinkler installations,Listed Quick Response,ordinary
temperature rating,pendent sprinklers installed within 8"from the ceiling or Listed Residential sprinklers located in
accordance with their Listing shall be used and the maximum distance between sprinklers shall not exceed 15'.
For horizontal sidewall installations,Listed Quick Response,ordinary temperature rating,horizontal sidewall sprinklers having
deflectors within 6"from the ceiling and within 4"from the sidewall or Listed Residential horizontal sidewall sprinklers located in
accordance with their Listing shall be used and the maximum distance between sprinklers shall not exceed 14'.
5. TFP BlazeMaster CPVC pipe and fittings shall be installed in areas where the ambient temperature does not exceed 150°F(65°C).
6.TFP BlazeMaster CPVC pipe and fittings is not approved for installation in combustible concealed spaces requiring sprinklers,as
referenced in NFPA 13 unless protected by sprinklers specifically lasted for this application. (Please refer to page 11 of this manual for
the Use of CPVC Products in Combustible Concealed Spaces with Specific Use Sprinklers.)NFPA 13R and 13D permit the omission of
sprinklers from combustible concealed spaces and TFP BlazeMaster pipe and fittings can be installed in these areas when protecting
residential occupancies according to these standards with sprinklers.
7.In installations where sprinkler pipe runs through an attic space that requires sprinklers per NFPA,CPVC piping shall be protected
in order to meet the requirements of its UL and C-UL Listings.The Authority Having Jurisdiction shall be consulted prior to any
installation of CPVC in attic spaces requiring sprinklers.Protection methods and requirements may vary by jurisdiction and are
subject to interpretation.
8.TFP BlazeMaster CPVC pipe and fittings,when installed in accordance with its UL Listing in air plenums,may be installed in the
plenum adjacent to,but not over, an opening in the ceiling such as ventilation grills.Return Air Plenum installations may only be made
with UL Listed TFP BlazeMaster CPVC pipe and fittings and require the use of Schedule 80 fittings for installation sizes 1-1/2"and larger.
Grinnell Flameaway fittings may not be used with TFP BlazeMaster pipe in return air plenum installations.The Factory Mutual
Research Approval restricts the use of TFP BlazeMaster®CPVC pipe and fittings in return air plenums as referenced in NFPA 90A.
9. Before penetrating fire rated walls and partitions,consult building codes and Authorities Having Jurisdiction in your area.TFP
BlazeMaster systems should be designed and installed so that the piping is not exposed to excessive temperatures from specific heat
producing sources,such as light fixtures,ballasts and steam lines.Pipe shall not be positioned directly over open ventilation grills.
Note:There is no exact minimum distance TFP BlazeMaster CPVC pipe and fittings should be installed from heat sources.Minimum
distances are a function of the specific heat producing source,the maximum ambient temperature,heat shielding,if any,and
proximity of CPVC piping to the above.Pleas®consult TFP's Technical Services department for answers regarding specific heat
sources and recommended TFP BlazeMaster CPVC spacing.
10.During remodeling or ceiling repair appropriate precautions must be implemented to properly shield the piping from the
protected occupancy.
11.TFP BlazeMaster CPVC pipe and fittings shall not be installed in outdoor applications.
12.The use of BlazeMaster CPVC in ceiling spaces above non-sprinklered areas has not been investigated by UL or Factory Mutual Research.
• I August 2001
UL&C-UL File#Ex5988
Tyco Fire Products B1azeMastero� Specifications
Pipe
TFP B1azeMaster CPVC sprinkler pipe conforms to the requirements of ASTM F442 and carries the markings of Underwriters Laboratories Inc.
(UL&C-UU,Factory Mutual Research,ME&A,Dade County,City of Los Angeles,LPCB,and the National Sanitation Foundation(NSF-pw S.E.)for use in
potable water systems.
Fittings
TFP BlazeMaster CPVC sprinkler fittings conform to the requirements of ASTM F438(Schedule 40 dimensions from'/,"to IX")and ASTM F439
(Schedule 80 dimensions for I W'to 3").Female threaded adapters for sprinkler head connections contain brass inserts.Fillings carry the mark-
ings of Underwriters Laboratories Inc.(UL&C-UL),Factory Mutual Research,ME&A,Dade County,City of Los Angeles,LPCB,and National Sanitation
Foundation(NSF-pw S.E.)for use in potable water systems.
Solvent/Cement
BlarzeMaster CPVC socket connections can be joined using one of two solvent/cementing processes. Connections shall be joined with TFP
B1azeMaster One-Step TFP-400 or TFP-500 Solvent Cements or Two Step TFP-100 Primer and TFP-200 Solvent Cement. TFP-100,TFP-200,TFR400
and TFP-500 Solvent/Cements meet ASTM F493 and NSF requirements. Please review solvent cementing instructions within this manual prior to
installation. Other primer or cements shall not be used with TFP BlazeMaster products and the use of such non-approved welding agents will void
the Manufacturer's warranty and product Listings/Approvals.Caution:Avoid applying too much cement.Do not allow the cement to drip beyond
the bottom of fitting socket.Excessive cement on the pipe and/or fitting can result in decreasing the overall strength of the pipe and/or fitting and
may cause cracks when pressure is applied.
Dimensions for TFP BlazeMasterl)CPVC Pipe
Table A•TFP B1azeMaster Pipe Dimensions in Inches(Millimeters)
(SDR 13.5 ASTM F 442) Note:TFP BkazeMaster pipe is produced
Nominal Size(see note) Average OD Average ID Pounds per Feet in SDR 13.5 dimensions in accor-
' 1.050 (26.7) 874 (22.2) 168 dance with ASTM442.SDR(Standard
'/.
1' 1.35 (33.4) 1.101 (28.0) . 6 Dimension Ratio)is the ratio of the
--- outside pipe diameter to the wall
1 Y' 1.660 (42.2) 1.394 (35.6) •418 _ thickness of the pipe.
1%" 1.900 (48.3) 1.598 (40.6) .548
2' 2.375 (60.3) 2.003 (50.9) .859
2V 2.875 (73.0) 2.423 (61.7) 1.257
3' 3.500 (88.9) 2.952 (75.1) 1.867
ASTM CPVC Fitting Socket Dimensions
Table B•ASTM Dimensions for CPVC fittings in Inches:
A B C D
Socket Entrance Socket Bottom Socket Inside Minimum �_��
Nominal Diameter Diameter Wall Thickness
Size Average Average Length Diameter _
Minimum Minimum r
Diameter Diameter E F
'/' 1.058 1.046 0.719 0.820 0.113 0.141 F
1' 1.325 1.310 0.875 1.044 0.133 0.166 o B A
IV 1.670 1.655 0.938 1.375 0.140 0.175 E
IV 1.912 1.894 1.375 1.446 0.200 0.250
2' 2.387 2.369 1.500 1.933 0.218 0.275 -
2W 2.889 2.868 1.750 2.316 0.276 0.345 f
3' 3.516 3.492 1.875 2.892 0.300 0.375
• I August2001
UL 8 C-UL File#Ex5988
Product Ratings and Capabilities
Pressure Rating&Pressure Listing
TFP BlazeMastei pipe and fittings are UL and C-UL Listed and Factory Mutual Research and LPCB Approved for a rated pressure of
175 psi(1210 kPa)for sprinkler service up to 150°F(65°C).
Friction Loss
TFP B1azeMaster CPVC pipe has a Hazen-Williams GValue of 150.Pipe friction loss calculations shall be made according to NFPA
Standards.The following table shows the allowance of friction loss for fittings,expressed in equivalent feet of pipe.
Allowance for Friction Loss in Fittings
E uivalent Feet of Pipe)
Fitting Size In. Y.' 1' 1Y' 1h' 2' 214' 3'
Tee Branch 3 5 6 8 10 12 15
Elbow 90' 4 5 6 7 9 12 13
Elbow 45' 1 1 2 2 2 3 4
Coupling 1 1 1 1 1 2 2
Tee Run 1 1 1 1 1 2 2
.The above stated friction loss values are for TFP BlazeMaster®fittings only. When using
other Listed BlazeMaster®CPVC 90°elbows with TFP B1azeMaster®products,please consult
the fitting manufacturer's installation and design manuals.
Thermal Expansion
B1azeMaster plastics,like all piping materials,expand and contract with changes in temperature.The coefficient of linear expansions is:
0.0000340 inch/inch PF.
A 25'F change in temperature will cause an expansion of!inch for a 50 foot straight length.For most operating and installation conditions,
expansion and contraction can be accommodat-
ed at changes in direction of the pipe run.For
additional information on Thermal Expansion Table C•Thermal Expansion
please see Table C. Temp Length of Run(ft.)
Change 5 10 15 20 25 30 35 40 45 50 70 90 120 160
Where AL=12eL(AT) AT" Thermal Expansion,AL(In.)
e-3.4 x 101 in/in/'F(Coefficient 20 .04 .08 .12 .16 .20 .24 .29 .3337 .41 .57 .73 .98 1.31
30 .06 .12 .18 .24 31 .37 A3 A9 .55 .61 .86 1.10 1.47 1.96
of Linear Expansion) 40 .08 .16 .24 .33 .41 .49 .57 .65 .73 .82 1.14 1.47 1.96 2.61
L=Length of Run in Feet 50 .10 .20 .31 .41 .51 .61 .71 .82 .92 1.02 1.43 1.84 2.45 3.26
AT=Temperature Change in'F 60 .12 .24 .37 .49 .61 .73 .86 .98 1.10 1.22 1.71 2.20 2.94 3.92
An example of Thermal Expansion is shown 70 .14 .29 .43 .57 .71 .86 1.00 1.14 1.29 1.43 2.00 2.57 3.43 4.57
below: 80 .16 .33 .49 .65 .82 .98 1.14 1.31 1.47 1.63 2.28 2.94 3.92 522
Example:How much will a 40 foot run of 90 .18 .37 .55 .73 .92 1.10 129 1.47 1.65 1.84 2.57 3.30 4.41 5.88
ii"of B1azeMaster'CPVC pipe 100 20 Al .61 .82 1.02 122 1.43 1.63 1.84 2.04 2.86 3.67 4.90 6.53
increase in length(or expand)if
the expected ambient temperature ranges from 35'F to 85'F7 Changes in length due to fittings are insignificant
relative to the pipe.
AL=12eL(AT)
AL=12(.000034)x 40 x 50
AL=.82 in.or'X6"
TFP B1azeMaster CPVC exhibits a relatively high coefficient of thermal expansion(see Table Q.When designing TFP B1azeMaster sprinkler sys-
tems,expansion of long runs must be considered if temperature variations will be encountered(ie;summer to winter extremes).Methods of compensating
for thermal expansion are;expansion loops,offsets and change of direction of the pipe nun(See Ficjute G for examples of control methods)
The expansion loops and offset tables are shown below.If the change in temperature and the maximum working temperature are lower
than those used to derive the tables,the numbers will be conservative in nature.For example,for a temperature change from 60'F to 125'F use
Table F because the maximum temperature is greater
than those shown in Tables D and E.
For conditions which are not covered in the
Table D•Loop Length(307 to 1007)AT_707
Loop Length Tables,use the formulas and Mom. Avg Length of Run(ft.)
examples found in Table H. Pipe 0 U 10 20 30 40 50 60 70 80 90 100 120 140 160
Size Length of Loop(in.)
Note:Table based on Stress and Modulus of R' 1.050 11 15 18 21 24 26 28 30 32 33 37 39 42
Elasticity at100'F. 1' 1.315 12 17 20 24 26 29 31 33 35 37 41 44 47
Refer to Table H on page 5. 1 W 1,660 13 19 23 26 30 32 35 37 40 42 46 50 53
113T 1.900 14 20 25 28 32 35 38 40 43 45 49 53 57
AT=70'F 2' 2.375 16 22 27 32 35 39 42 45 48 50 55 59 63
S=1560 psi 2%' 2.875 18 25 30 35 39 43 46 49 52 55 60 65 70
E=3.85 x 101 psi 3' 3.500 19 27 33 38 43 47 51 54 58 61 67 72 77
Y5b` August 2001
UL&C-UL File HEx5988
Table E•Loop Length(60°F to 120°F)AT=60T
Nom. Length of Run(R.)
Pipe 0.f'. 10 20 30 40 50 60 70 80 90 100 120 140 160
o.o. Note:Table based on Stress and Modulus of
Size Length of Loop(in.) Elasticity at 120°F
Y' 1.050 10 15 18 21 23 25 27 29 31 33 36 39 41
1' 1.315 11 18 20 23 26 28 31 33 35 37 40 43 46 Refer to Table H.
1W 1.660 13 18 22 26 29 32 34 37 39 41 45 49 52 AT= 60'F
1%' 1.900 14 20 24 28 31 34 37 39 42 44 48 52 56 S= 1275 psi
2' 2.375 15 22 27 31 35 38 41 44 47 49 54 58 62 E= 3.55 x 10'psi
21f' 2.875 17 24 30 34 38 42 45 49 51 54 59 64 69
3' 3.500 19 27 33 38 42 46 50 54 57 60 66 71 76
Table F•Loop Length(70°F to 150°F)AT=80°F
Nom. Length of Run(ft.) Note:Table based on Stress and Modulus of
Pipe Avg. 10 20 30 40 50 60 70 80 90 100 120 140 160 Elasticity at150°F
Size O.D. Length of Loop(In.) Refer to Table H.
11' 1.050 14 19 23 27 30 33 36 38 40 43 47 50 54 AT= 80°F
1' 1.315 15 21 26 30 34 37 40 43 45 48 52 56 60 S= 875 psi
1Y' 1.660 17 24 29 34 38 41 45 48 51 53 59 63 68 E= 3.08 x 10'psi
1W 1.900 1 18 26 31 36 40 44 48 51 54 57 63 68 72
2' 2.375 20 29 35 41 45 50 53 57 61 64 70 76 81
2W 2.875 22 31 39 45 50 55 59 63 67 70 77 83 89
3' 3.500 25 35 43 49 55 60 65 69 74 78 85 92 98
Hangers should only be placed in the loop,
Loop Offset Change of Direction offset or change of direction as indicated.
® Piping supports should restrict lateral
Long H ,P„• movement and shall direct axial movement
L L into the expansion loop.
lThe Expansion Loop Formula has the following
= Hangeror Guide components as shown below:
MN Restraint L= Length of Expansion Loop in Inches
E= Modulus of Elasticity at 100°F
(fable H below)
Figure G•Expansion Loop and Offset Configurations D= Average O.D.of Pipe
AL= Change in Length of Pipe Due to
Change in Temperature
S= Worldng Stress at 100°F(Table H below)
Table H•Modulus of Elasticity&Stress vs Temperature
Temperature°F 73° 80° 90' 100' 110° 120° 140' 150"
Modulus of
Elasticity 4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08 The Modulus of Elasticity&Stress vs Temperature
"E"x 101(psi) table H will need to be used to find"E"in the
Working Expansion Loop Formula.An example is presented
Stress 2,000 1,875 1,715 1,560 1,415 1,275 1,000 875 to demonstrate the calculation of expansion given a
(psi) defined thermal change and to calculate the length
of the expansion loop or offset in inches.
Example
How much expansion can be expected in a 240 foot run of 2"TFP B1azeMaster CPVC pipe installed in 40°F given a maximum temperature
change to 100°F?Additionally,how long should the expansion loop be to compensate for this expansion?
First,find the temperature change expressed as AT.
AT=100°F-40°F
AT=60T
Now use Table C to calculate the change in length expressed as AL.Since the run is 240 feet and the table is inclusive to only 160 feet,two
calculations will need to be made.
Length of run=160 feet with AT=60°F
From Table C,AL=3.92 in
• r August2001
UL&C-UL File#Ex5988
Now we must calculate the additional 80 feet of run for Physical and Thermal Properties of TFP B1azeMaster®CPVC
AL.Since Table C does not include 80 feet we must interpolate The Physical and Thermal Properties of TFP B1azeMaster®pipe can be
80 feet between 70 feet and 90 feet. found in Table I.
AT= 60°F
AL=1.71 in for 70 feet
AL=2.20 in for 90 feet Table 1•Physical and Thermal Properties
AL= 1.71+2.20 =1.96 inches for 80 feet of pipe Property CPVC ASTM
Specific Gravity "Sp.Gr." 1.55 D792
Total AL for 240 feet=3.92+1.96 IZOD Impact Strength 3.0 D256A
AL=5.88 inches ft.Its./Inch,notched
To find the length of the expansion loop on offset in inches Modulus of Elasticity,®737,psi "E" 4.23 x 10° D638
URimate Tensile Strength,psi 8,400 D638
L= 3ED(AL) Compressive Strength,psi "o" 9,600 D695
2S Poisson's Ratio "0" .35-.38 -
L= Length of Expansion Loop in inches. Working Stress 6 73`F,psi S. 2,000 D1598
Hazen Williams"C"Factor
E= Modulus of Elasticity at maximum C. 150 -
Coefficient of Linear
temperature from Table H. Expansion in/(in'F) e" 3.4 x 101 D696
D= Average Outside Diameter of pipe from Thermal Conductivity
Table A,in inches. BTU/hr/ft'/°Ffin "k" 0.95 C177
S= Working Stress at maximum temperature from Flash Ignition Temperature F" 900 D1929
Table H,psi. Limiting Oxygen Index 101" %60 D2863
AL= Change in length of pipe due to a change Electrical Conductivity Non Conductor
in temperature from Table C,in inches.
L= 34.85 x 10')(2.375)(5.88)
20,560)
L=71.90 inches
For Loop Length: X L= X x 71.90=14.38 in.
#L= X x 71.90=28.76 in.
For Offset Length: %L= %x 71.90=17.98 in=18 in.
; L= %x71.90=35.95in=36in.
Permissible Bending Deflections
B1azeMaster®fire sprinkler piping,while classified as a rigid piping material,is inherently flexible allowing it to be deflected,within permissible
limits,around or away from objects during installation.The maximum allowable deflections for B1azeMaster®piping can be found in Tables J and K.
Table J•Permissible Bending Deflections SDR 13.5(73°F)
"Bending"
(One End Restrained)
Pipe Length of Run(L)in feet
Size 2 5' 7' 10' 12' 15' 17' 20' 25' 30' 35' 40' 45' 50'
Deflection(D)in Inches
W 1.3 7.8 15.4 31.3 45.1 70.5 90.6 125.4 195.9 282.1 383.9 - - -
1' 1.0 6.3 12.3 25.0 36.0 56.3 72.3 100.1 156.4 225.2 306.6 400.4 - - -
1f: 0.8 5.0 9.7 19.8 28.5 44.6 57.3 79.3 123.9 178.4 242.8 317.2 401.4 - n_in.
1%" 0.7 4.3 8.5 17.3 24.9 39.0 50.1 69.3 108.2 155.9 212.2 277.1 350.7 433.0 I
T 0.6 3.5 6.8 13.9 20.0 31.2 40.0 55.4 86.6 124.7 169.7 221.7 280.6 346.4 1
2%' 0.5 2.9 5.6 11.4 16.5 25.8 33.1 45.8 71.5 103.0 140.2 183.1 231.8 286.2
3' 0.4 2.4 4.6 9.4 13.5 21.2 27.2 37.6 58.8 84.6 115.2 150.4 190.4 235.1
Table K•Permissible Bending Deflections SDR 13.5(73°F)
"Snaking"
(Both Ends Restrained)
Pipe Length of Run(L)in feet
Size 2 5' 7' 10' 12' 15' 17' 20' 25' 30' 35' 40' 45' 50'
Deflection(D)in inches
%' .3 2.0 3.8 7.8 11.3 17.6 22.6 31.3 49.0 70.5 96.0 125.4 158.7 195.9
1" .3 1.6 3.1 6.3 9.0 14.1 18.1 25.0 39.1 56.3 76.6 100.1 126.7 156.4 a m.
1/' .2 1.2 2.4 5.0 7.1 11.2 14.3 19.8 31.0 44.6 60.7 79.3 100.4 123.9 '--J-
1/' .2 1.1 2.1 4.3 6.2 9.7 12.5 17.3 27.1 39.0 53.0 69.3 87.7 108.2
2' .1 .9 1.7 3.5 5.0 7.8 10.0 13.9 21.6 31.2 42.4 55.4 70.1 86.6
2W .1 .7 1.4 2.9 4.1 6.4 8.3 11.4 17.9 25.8 35.1 45.8 57.9 71.5
3' .1 .6 1.2 2.4 3.4 5.3 6.8 9.4 14.7 21.2 28.8 37.6 47.6 58.8
® August
2001
UL R C-UL File#Ex5985988
Support and Hanger Recommendations*
Some hangers designed for metal pipe are suitable for CPVC pipe. The hanger
shall not have rough or sharp edges which can come in contact with the pipe.
Tip Do not use under sized hangers.Hangers with sufficient sizing shall be selected
based on pipe size(ie;1{"hangers for 1!"pipe).Pipe hangers must comply with
the appropriate Standard,NFPA 13,13D,or 13R,whichever applies and should
have load hearing surfaces at least%"wide.
Some local codes may not allow plastic to metal contact.In this case,plastic
sleeves or vinyl electrical tape should be used to isolate the materials.
l Strapping pipe overly tight to a structural member can cause damage to the
pipe when pressurized. Please ensure the pipe is held snug by the hanger,but
is not pinched or crushed in any way.
One Hole Strap PLUMBERS TAPE OR J HOOKS ARE NOT RECOMMENDED WITHOUT
SHIELDING FOR ROUGH EDGES IN NFPA 13D APPLICATIONS.
Pipe Bracing with Standard Band Hanger*
Tolco,Inc.and Afcon make three hanger/restraining devices that are available
for use with TIP B1azeMaster.
A"one hole strap',shown left,can function as a hanger and as a restraining
device.As a restraining device,invert the hanger so that the fastener is down-
ward.Installation in this manner will prevent upward movement of the sprinkler
head during activation.
A"two hole strap,shown left,can function as a hanger and as a restraining strap.
UL Listed CPVC hangers incorporate features which protect the pipe from sharp
Two Hole Strap edges and ease installation. The hex head self-threading screw(furnished with
most UL Listed CPVC hangers)is easily installed using a rechargeable electric
drill and a Mc socket attachment.No predrilling of a pilot hole is required.
Both Tolco Models 22 and 23 and Afcon Models 513 and 510 were designed and tested for CPVC plastic pipe only and are UL Listed for this
application.The Tolco Models 22 and 23,and Afcon Models 513 and 510 satisfy both support and vertical restraint criteria.For more information
about Tolco or Afcon products,consult TFP.
Table L•Support Spacing"L"(ft.)CPVC SDR 13.5 Hanger/Support Spacing
Temp"F Nominal Pipe Size Because TFP B1azeMaster pipe is more rigid
W. V. 1%" W. 2" 2 4" 3" than other types of plastic pipe systems,the support
73- 5:i 6 6!� 7 8 1 9 10 spacing shown in Table L shall be adhered to when
installing the system. For exposed installations,
Listed support devices shall be used which mount
piping directly to the ceiling or side wall,except
when using upright sprinklers per the installation
information on Page 11 of this manual.
Vertical Restraint
71, When a sprinkler head activates,a significant reactive force is
exerted on the pipe,especially at system pressures greater than 100
b, psi.The reactive force will cause the pipe to lift vertically if it is not
properly secured,especially if the sprinkler drop is from a small.
'q y diameter pipe.
. = 1 F When a sprinkler drop is from 3;",1"or P/,"pipe,the closest hanger
should brace the pipe against vertical lift-up.A number of
techniques can be used to brace the pipe such as a standard band
hanger positioning the threaded support rod to Be inch above the
Surge Restrainer pipe or using a split ring or a wrap-around hanger for restraint.
Note:Threaded rod shall not come in contact with CPVC when
Table M•Support Spacing Distance installed. It is advisable to use lift restraint devices such
to an In Line Sprinkler Head Drop Tee as those produced by Tolco and Afoon which prevent the
Nominal Pie Size Less than 100 psi 690 kPa Greater than 100 psi(6dkPa) threaded rod from coming in contact with the CPVC pipe
Y.inch 4' 3' as shown to the left.
1inch 5' 4'
1 Y.inch 6' 5' Branch lines shall be braced at a distance from a tee or elbow to
I A to 3 Inches 7' 7prevent lift of sprinklers as shown in Tables M and N.
'Local codes have final authority on which types of hangers can be used. 0
• • August2001
UL R C-UL File#Ex5988
Table N•Support Spacing to an
End Line Sprinkler Head Drop Elbow
Nominal Pipe Size Less than 100 psi(690 Val Greater than 100 psi(690 kPa)
X inch 9" 6"
1 inch 1101, 9"
1%inch 14' 1'
V to 3 inches 2' 1'
When piping is suspended from a
deck,hangers are required to suspend the I Maximum Table M A.(Ref.Table N)
pipe as well as provide vertical lift restraint. 'gyp distance
hanger can serve as both. Drop between su orts
One han
g P (Reference Table M)
locations between supports are acceptable
in any location as long as support spacing is
in compliance with Tables M and N as
applicable.Examples of where this type of _ ---- -—
hanging is used include:concrete decks
with rod and ring hangers,"pan decks"on
I beams with beam clamps,or concrete Support Support
anchors,and under wood joists with straps Finished Ceiling Line
or rod hangers.See Figure O.
Fig.0 •Drop Ceiling Installation,
Maximum Table M Ref.Table N
Bar Joist '12 distance
between su orts
(Reference Table M)
Finished Ceiling Line
Fig.Q•Sprinkler Drop Pipe Adjacent to Truss
When the piping is supported by wood
joists or trusses,the structure provides the TableM Table N
support,especially when the joists are close No upward resraint or hanger is required between sprinklers.
together.The only requirement with this type
- „
of construction is to provide vertical restraint
of the sprinkler and additional hangers on
the line may not be required.When support-
ing CPVC piping below the deck,and when
the supporting members are spaced far apart,
it is important to brace for vertical restraint _-- _
2'-0.
per Tables M and N.Drop location between I (on center) Fished Ceiling Line
supports are acceptable in any location as
long as support spacing is in compliance with
Wood Frame Construction
Tables M and N.
In manufactured homes,additional hangers may be required to prevent pipe movement from thermal expansion. Please consult with
your Authority Having Jurisdiction and TFP's Technical Services Department for further information.
CPVC pipe or fitting must be supported near a sprinkler head as shown in Tables M and N.
i
August2001
UL&C-UL File#Ex5988
Underground Installation Specifications
Pipe
TFP B1azeMaster"CPVC pipe complies with the requirements of ASTM F442 and standard dimension ratio(SDR)13.5.TFP B1azeMaster pipe is
UL Listed and C-UL Listed for a rated pressure of 175 psi(1210 kpa)for underground service.
Fittings
TFP B1azeMaster CPVC fittings comply with the requirements of ASTM F438(Schedule 40 socket)or ASTM F439(Schedule 80 socket).
Primer/Solvent Cement
All socket type joints shall be made in accordance with TFP's Installation Instructions using the"One Step"TFP-400 or TFP-500 Solvent Cements
or"Two Step"TFP-100 Primer and TFP-200 Solvent Cement. Please refer to sections of this manual for Joining TFP B1azeMaster Pipe Systems which
reference the application of these systems as well as page 19 for the standard practice for safe handling of Primers and Solvent/Cements.
Note: When using TFP BlazeMaster pipe and fittings,pipe and fittings must be installed in accordance with ASTM D2774,the standard recom-
mended practice for underground installation of thermoplastic pressure piping and ASTM F645,the standard guide for selection,design
and installation of thermoplastic water pressure piping systems,and all TFP installation instructions contained within this document.
System Design
A TFP BlazeMaster underground system shall be hydraulically calculated using a Hazen-Williams C-Factor of 150,and designed and
installed in accordance with the the"Installation of Sprinkler Systems,"NFPA 13,1999 edition,and where appropriate the"Standard for Installation
of Private Fire Service Mains and Their Appurtenances,"NFPA 24.
Installation Procedures
The installation procedures detailed within apply to TFP BlazeMaster CPVC pipe that has solvent cemented joints in size ranging from 3/4"-3".
Inspection
Before installation,TIP BlazeMaster CPVC pipe and fittings should be thoroughly inspected for cuts,scratches,gouges or split ends which
may have occurred to the products during shipping and handling.
Trenching
The trench should be of adequate width to allow convenient installation,while at the same time being as narrow as possible. Minimum trench
widths may be utilized by joining pipe outside of the trench and lowering it into the trench after adequate joint strength has been achieved.
Note: Please refer to TFP's instructions for recommended set and cure times for solvent cemented joints as found in Tables U through Zl of this
installation guide.Trench widths will have to be wider where pipe is joined in the trench or where thermal expansion and contraction is
a factor. For additional details on expansion and contraction,please see thermal expansion characteristics on page 4 of this brochure.
The following chart shows the trench width and minimum ground cover required for underground installation.
Pipe Size Trench Width Ground Cover Minimum
Light TraMc Heavy Traffic
3"and Under 8" 12"-18' 30"-36"
All TFP BlazeMastei CPVC pipe that is water filled should be buried at least 12"below the maximum expected frost line. It is recommended
that TFP B1azeMaster piping be run within a metal or concrete casing when it is installed beneath surfaces that are subject to
heavy-weight or constant traffic such as roadways and railroad tracks.
The trench bottom should be continuous,relatively smooth and free of rocks. Where ledge rock,hardpan or boulders are encountered,
it is necessary to pad the trench bottom using a minimum of four(4)inches of tamped earth or sand beneath the pipe as a cushion and for
protection of the pipe from damage. Sufficient cover must be maintained to keep external stress levels below acceptable design stress.
Reliability and safety of service is of major importance in determining minimum cover. Local,state and national codes may also govern.
Snaking of Pipe
After TIP BlazeMaster CPVC pipe has been solvent cemented,it is advisable to snake the pipe according to the following recommendations
beside the trench during its required drying time. Be especially careful not to apply any stress that will disturb the undried joint. Snaking is
necessary in order to allow for any anticipated thermal contraction that will take place in the newly joined pipe line. Snaking is particularly
necessary on the lengths of pipe that have been Solvent/Cement welded during the late afternoon of a hot summers day,because the drying time
will extend through the cool of the night when thermal contraction of the pipe could stress the joints to the point of pull out.This snaking is also
especially necessary with pipe that is laid in its trench(necessitating wider trenches than recommended)and is back-filled with cool earth before
the joints are thoroughly dry. The following chart(Table R)shows the Pipe Snaking and the Loop Off Set in inches for contraction.
• • August2001
UL&C-UL File HEx5988
(
Pipe Snaking Table R•Maximum Temperature Variation,"F
��uE Between Time of Solvent Welding and Final Use
°HSP' Loop Length 10`F 207 307 407 507 607 70°F 807 90°F 1007
airy,
f 20 Feet 3" 4" 5" 5" 6" 6" 7" 7" 8" 8"
L°°pLength 50 Feet 7" 9" 11" 13" 14" 16" 17" 18" 19" 20"
100 Feet 18" 18" 22" 26" 29" 32" 35" 37" 40" 42"
2 L-P Lengths
Back-Filling
Ideally,back-filling should only be completed early in the morning during hot weather when the line is fully contracted and there is no
chance of insufficiently dried joints being subject to contraction stresses.
The pipe should be uniformly and continuously supported over its entire length with firm,stable material. Blocking should not be used
to change pipe grade or to intermittently support pipe across excavated sections. Pipe is installed in a wide range of sub soils. These soils
should not only be stable,but applied in such a manner so as to physically shield the pipe from damage. Attention should be given to local
pipe laying experience which may indicate particular bedding problems.
Back-filled material free of rocks with a size of W or less should be used to surround the pipe with 6"-8"of cover. The back-filled material
should be placed in layers. Each soil layer should be sufficiently compacted uniformly to develop laterally passive soil forces during the
back-fill operation. It may be advisable to have the pipe under water pressure,15-25 psi during the back-filling.
Vibratory methods are preferred when compacting sand or gravel. Best results are obtained when the soils are in a nearly saturated
condition. Where water flooding is used,the initial back-fill should be sufficient to ensure complete coverage of the pipe. Additional material
should not be added until the water flooded back-fill is firm enough to walk on. Care should be taken to avoid floating the pipe.
Sand and gravel containing a significant portion of fine-grained material such as silt and clay should be compacted by hand or
preferably by a mechanical tamper. The remainder of the back-fill should be placed and spread in uniform layers in such a manner to fill
the trench completely so that there will be no unfilled spaces under or about rocks or lumps of earth in the back-fill. Large or sharp rocks,
frozen clods and other debris greater than 3"in diameter should be removed. Rolling equipment or heavy tampers should only be used to
consolidate the final back-fill.
Maintenance
Maintenance of TFP BlazeMaster CPVC pipe and fittings for underground water service shall be in accordance with the Standard for
Inspection,Testing and Maintenance of Water Based Extinguishing Systems as defined by NFPA 25.
TFP B1azeMaster(�) CPVC Fire Sprinkler Pipe and Fittings for use in System
Risers in accordance with NFPA 13D and 13R
In accordance with the UL Listing,TFP BlazeMaster CPVC pipe and fittings may be used as system risers in accor-
dance with NFPA 13D and 13R when subject to the following additional limitations:
1. When installed protected(concealed),the minimum protection shall consist of either one layer of 3/8 in.(9.5 mm)
thick gypsum wallboard or 1/2 in.(12.7 mm)thick plywood.
2. When installed without protection(exposed),the following limitations shall apply:
a) The riser shall be installed below a smooth,flat,horizontal ceiling construction. A Listed residential pendent
sprinkler is to be installed with its deflector at the distance from the ceiling specified in the sprinkler Listing.
OR
The riser shall be installed below a horizontal unfinished basement ceiling(in accordance with NFPA 13D)
constructed utilizing nominal 2 in.x 10 in.or nominal 2 in.x 12 in.exposed solid wood joists on 16 in.centers.
A Listed residential pendent sprinkler is to be installed with its deflector a maximum of 1-3/4 in.below the
bottom of the solid wood joist in anticipation of future installation of a finished ceiling.
• When installing TFP BlazeMaster CPVC pipe and fittings in conjunction with 2 in.x 12 in.solid wood
joists,the maximum system working pressure under flowing conditions shall not exceed 100 psi and the
maximum system working pressure under static(non-flowing)conditions shall not exceed 175 psi.
b) The Listed residential pendent sprinkler is to have a maximum temperature rating of 155"F and a minimum
K-factor of 3.0 and is to be installed at a maximum horizontal distance of 12 inches from the center
line of the riser. The system is to be designed based upon the Listed flows for the sprinkler selected except
that the flow for a single sprinkler flowing is to be not less than 10 gpm and the flow for multiple sprinklers
flowing is to be not less than 8 gpm per sprinkler.
c) The riser shall be supported vertically within 2 feet of the ceiling or bottom of the joist.
d) The minimum riser diameter shall be 1 in.and the maximum riser diameter shall be 2 in.
e) The maximum distance between the wall(s)and the outside surface of the riser pipe shall be 1-1/2 in.
f) All solvent cement joints shall be made with TFP-500 One Step Solvent Cement.
I
August 2001
UL&C-UL File#Ex5988
g) The instructions shown here for Exposed System Risers require the use of Schedule 80 fittings for riser sizes
1-1/2"and larger.Grinnell Flameaway fittings are not to be used with TFP B1azeMaster CPVC Pipe for.
Exposed System Riser installations.
3. The system shall be installed per the requirements of NFPA 13,Sections 6-2.5(1999 Edition),Support of Risers.
4. The TFP B1azeMaster CPVC sprinkler pipe and fittings shall be installed per the manufacturer's installation and
design manual.
5. Risers shall be supported by pipe clamps or by hangers located on the horizontal connection close to the riser.
Only Listed hangers and clamps shall be used.
6. Vertical lines must be supported at intervals,described in 7&8 below,to avoid placing excessive load on a fitting at the
lower end. Do this by using riser clamps or double bolt pipe clamps Listed for this service. The clamps must not exert
compressive stresses on the pipe. If possible,the clamps should be located just below a fitting so that the shoulder of the
fitting rests against the clamp. If necessary,a coupling can be modified and adhered to the pipe as a bearing support such
that the shoulder of the fitting rests on the clamp. Follow the manufacturers recommended cure time.
QX
Ahvm
seat
0
)4
TW'4'iw V
Recommended method for securing TFP BlazeMaster pipe vertically. Place clamp below shoulder of fitting.
WARNING: Modified riser collar shall only be used to provide support to the riser and shall not be used to join two pieces of pipe.
7.Do not use riser clamps that squeeze the pipe and depend on compression of the pipe to support the weight.
8.Hangers and straps shall not compress,distort,cut or abrade the piping and shall allow for free movement of the pipe
to allow for thermal expansion and contraction.
9.Maintain vertical piping in straight alignment with supports at each floor level,or at 10 feet(3.05 m)intervals,whichever is less.
10.TFP BlazeMaster CPVC risers in vertical shafts or in buildings with ceilings over 25 feet(7.62 m),shall be aligned
straightly and supported at each floor level,or at 10 feet(3.05 m)intervals,whichever is less.
Upright Sprinkler Installation Specifications
Primer/Solvent Cement
All socket type joints shall be made in accordance with TFP's Installation and Technical Manual using TFP400 or TFP-500
"One Step"Solvent Cements. When installing TFP BlazeMaster CPVC products per the Specifications for Upright Sprinkler Installations,
"One Step"TFP-400 or TFP-500 Solvent Cements shall only be used on all pipe sizes. Please refer to Page 14 of this manual,which
reference the application of these Solvent Cement systems as well as Page 13 of the manual for the Standard Practice for Safe Handling of Primers
and Solvent/Cements.
Requirements for Pipe,Fittings,Installations,Syster%Design,and Maintenance are covered within this manual. Please read these sections
carefully prior to designing or installing TFP B1azeMaster pipe and fittings for upright sprinkler installation.The installation of TFP B1azeMaster
pipe and fittings for use with upright sprinklers is only UL Listed and is not C-UL Listed nor Factory Mutual Research Approved.
Installation Requirements
TIP B1azeMpter pipe and fittings may be used with upright Quick Response sprinklers in NFPA 13,13R and 13D installations.
TFP B1azeMaster CPVC pipe and fittings shall be installed without protection(exposed)when subject to the following limitations:
1. Exposed pipe shall be installed below smooth flat horizontal ceiling construction.
2. The system shall be installed with Listed Quick Response upright sprinklers having deflectors installed a maximum of 4"from the ceiling.
3. The sprinkler heads shall have a temperature rating not exceeding 155°F.
4. The maximum distance from the ceiling to the centerline of the main run of pipe shall be 7 t/z".
5. The distance from the centerline of a sprinkler head to a hanger shall be 3".
August2001
UL&C-UL File#Ex5988 0�
Use of CPVC Products in Combustible Concealed Spaces with Specific Use Sprinklers
Product Description
In accordance with the UL Listing,the Central Sprinkler Corporation Model CC Combustible Concealed Sprinklers are specific
application sprinklers designed to provide protection of specific light hazard combustible,as well as non-combustible,concealed spaces requiring
sprinkler protection.The Model CC Sprinklers can in some cases allow for the use of B1azeMaster CPVC pipe and fittings within concealed spaces
requiring automatic sprinkler protection.
Installation Requirements
When using the Model CC Sprinklers,the system can be installed with B1azeMaster CPVC pipe and fittings in wood truss construction provided
the system is installed in accordance with the Technical Data Sheet for the Model CC-1 Combustible Concealed Space Sprinklers(reference Technical
Data Sheet 6-3.0).
CPVC Fire Sprinkler Pipe and Fittings for use in Unfinished Basements with Exposed Solid
Wood Joist Installations in accordance with NFPA 13D
In accordance with the UL Listing,TFP BlazeMaster CPVC pipe and fittings may be installed without protection(exposed)in unfinished
basements in accordance with NFPA 13D when subject to the following additional limitations:
1. The ceiling shall be horizontal and constructed utilizing nominal 2 in.x 10 in.solid wood joists on 16 in.centers.
OR
The ceiling s�all be horizontal and constructed utilizing nominal 2 in.x 12 in.solid wood joists on 16 in.centers. When installing TFP
BlazeMaster CPVC pipe and fittings in conjunction with 2 in.x 12 in.solid wood joists,the maximum system working pressure under flow-
ing conditions shall not exceed 100 psi and the maximum system working pressure under static(nonflowing)conditions shall not exceed 175
psi.
2. The distance from the floor to the bottom of the solid wood joists shall be between 7 ft and 8 ft.
3. Listed residential pendent sprinklers with a maximum temperature rating of 155°F and a minimum K-factor of 3.0 are to be used for this
type of installation.The maximum sprinkler spacing shall not exceed 12 feet. The system is to be designed based upon the Listed flows for
the sprinkler selected except that the flow for a single sprinkler flowing is to be not less than 10 gpm and the flow for multiple sprinklers
flowing is to be not less than 8 gpm per sprinkler.The sprinklers are to be installed with their deflectors a maximum of 1-T4 in.below the
bottom of the solid wood joists in anticipation of future installation of a finished ceiling.(reference NFPA 13D,Section 4-2.4,1999 Edition)
4. All system mains shall be run perpendicular to the joists. All branch lines shall be run parallel to the joists.
ISO August 2001
UL&C-UL File#Ex5988
Center Wall Riser with Center Room Main
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UL&C-UL File#Ex5988 0
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• , August 2001
UL&C-UL File#Ex5988
5. For installations incorporating 2 in.x 10 in.solid wood joists,all solvents cement joints should be made with TFP-400 or TFP-500
One Step Solvent Cement.
For installations incorporating 2 in.x 12 in.solid wood joists,all solvent cement joints shall be made with TFP-500 One Step Solvent Cement.
6. When the total protected area exceeds 1,000 square feet,blocking shall be utilized to divide the area into individual compartments not
exceeding 1,000 square feet.The maximum length along the joist shall not exceed 32 feet.When the length exceeds 32 feet,blocking shall be
utilized. The blocking shall be constructed of minimum 1/2 in.plywood and shall be the full depth of the wood joists.
RIMING 4
M
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• August 2001
UL&C-UL File#Ex5988
7.When installing TFP BlazeMaster CPVC pipe and fittings perpendicular(system mains)to the solid wood joists,listed sup-
port devices for thermoplastic sprinkler piping or other listed support devices shall be used which mount the piping directly to
the bottom of the solid wood joists. As an alternative to mounting the pipe and fittings below the solid wood joists,it is also
acceptable to cut holes in the solid wood joists at or below the center of the depth of the solid wood joist for support-the holes
should be oversized to allow for movement and located to not impair the structural integrity of the joists.
CAUTION: When drilling holes in the solid wood joists,the structural integrity must be maintained. Consult the Authority
Having Jurisdiction(AHJ)or building code for requirements.
8.When installing TFP BlazeMaster CPVC pipe and fittings parallel(branch lines)to the solid wood joists,the pipe and fit-
tings shall be installed in the cavity below the bottom of the ceiling and above the bottom of the joist.The branch lines shall be
located at or below the center of the depth of the solid wood joist. The pipe shall be installed utilizing listed support devices for
thermoplastic sprinkler piping or other listed support devices which mount the piping directly to nominal 2 in.wood blocking
or listed support devices for thermoplastic sprinkler piping which offset the pipe a nominal distance of 1-1/2 in.from the solid
wood joists.
9.The instructions shown here for Unfinished Basements with Exposed Solid Wood Joists require the use of Schedule 80 fittings
for installations of 1-1/2"sizes and larger.Grinnell Flameaway fittings may not be used with TFP BlazeMaster CPVC pipe for
Unfinished Basements with Exposed Solid Wood Joist installations.
Branches Supported with Blocking Branches Supported with Hangers
Erg
a
A
gg 35�
}.w.
Use of TFP BlazeMaster CPVC pipe and fittings is limited to basements where the quantity and combustibility of contents is low
and fires with relatively low rates of heat release are expected.
• " August 2001
UL&C-UL File#Ex5988
Use of CPVC Products in Combustible Attic Spaces with Specific Use Sprinklers
Product Description
In accordance with the UL listing, the Central Sprinkler Corporation Specific Application Attic Sprinklers are specific application
sprinklers designed to provide protection of specific light hazard combustible,as well as noncombustible,attic spaces requiring sprinkler protec-
tion.The Specific Application Attic Sprinklers can allow for the use of BlazeMaster CPVC pipe and fittings within the attic space provided the attic
space is protected with Specific Application Attic Sprinklers and the B1azeMaster CPVC pipe and fittings are only used to feed the wet system
sprinklers below the ceiling.The Specific Application Attic Sprinklers cannot be installed with B1azeMaster CPVC pipe and fittings.
Installation Requirements
When using the Specific Application Attic Sprinklers,the system below the ceiling can be installed with B1azeMaster CPVC pipe and fittings
provided both systems are installed in accordance with the Technical Data Sheet for the Specific Application Attic Sprinklers(reference Technical
Data Sheet 6-1.0).
Support and Hanger Recommendations for TFP B1azeMaster" Fire Sprinkler Systems
PP g P Y
Special care must be exercised when selecting the appropriate hanger or support method for TFP B1azeMaster CPVC fire sprinkler systems.
TFP BlarzeMastei CPVC fire sprinkler systems may be supported as follows:
• Using the same hangers as metal piping systems that meet the requirements of this section.
• Using hangers specifically listed for thermoplastic sprinkler piping.
• Using any other support method acceptable to the local Authority Having Jurisdiction.
The pipe size of the hanger shall be the same size as the supported pipe,and the hanger shall be applied to the pipe(i.e.,not the fittings).
Horizontal runs of piping must be braced so that stress loads(caused by bending or snaking the pipe)will not be placed on a fitting or joint.
In jurisdictions that do not allow plastic to metal contact,plastic sleeves or vinyl electrical tape should be used to isolate the materials.Strapping
pipe overly tight to a structural member may cause damage to the pipe when pressurized. The pipe should be held snugly by the hanger,but
cannot be pinched or crushed in any way. Pipe hangers must comply with the appropriate Standard,NFPA 13,NFPA 13D,or NFPA 13R,
whichever applies.
Some hangers designed for metal pipe are suitable for use with TFP BlazeMaster CPVC fire sprinklers systems.The hanger shall not have
rough or sharp edges,which can come in contact with the pipe. Pipe hangers must have a load bearing surface at least 1/2"wide.
There are several types of hangers,which have been specifically listed as"Support Devices For Thermoplastic Piping"such as the Tolco
(Fig.22,23,24),Afcon(Model 510,511,512)or Erico(Model 7FL or 8FL).Please consult the specific manufacturer for information on the appropriate-
ness of these devices as hangers and/or vertical restraining devices.
Two types of hangers have been specifically listed as"Support Devices For Thermoplastic Piping".For complete installation and positioning
requirements for the"Headset TM"and"No-Block TM"hangers refer to their individual Technical Data Sheet.With the provided
fasteners,they are designed for direct attachment to the side of a structural wood joist or structural composite wood joist(minimum 3/8 inch thick
OSB web member or equivalent).
• The Model SHBI"Head Set"sprinkler head mounting bracket is listed for use with 3/4,1,1-1/4,1-1/2 and 2 in.CPVC pipe.The"Head Set"
restrains against upward movement of the sprinkler head,as well as pre-positions the sprinkler for the future ceiling.By simply aligning the
appropriate serration on the depth tab with the bottom of the ceiling joist,the installer is assured of the proper sprinkler to ceiling fit.Due to
the unique design of the"Head Set"hanger,no additional"blocking"is required to allow for clearance of the sprinkler escutcheon from the
edge of the ceiling joist.
• The Models S012,S016,S020,S024,S032 Offset strap"No Block"hangers are listed for use with 3/4,1,1-I/4,1-1/2 and 2 in.CPVC pipe.
The"No Block"is a simple two-hole strap for hanging CPVC pipe in joist channels.With "No Block"hangers,there is no longer the need to
nail"blocking"to the beam,The offset strap positions the face of the CPVC pipe 1-1/2"off the face of the joist from which it is being hung.
PLUMBERS TAPE OR I HOOKS ARE NOT RECOMMENDED WITHOUT SHIELDING FOR ROUGH EDGES IN NFPA 13D APPLICATIONS.
Garage Installation Specifications
Scope of Use
Garage Installation Specifications shall only apply for the installation of UL Listed BlazeMaster CPVC pipe and fittings in garages requiring
sprinkler protection per NFPA 13D and NFPA 13R. These Standards are defined in NFPA codes entitled"One and Two Family Dwellings and Mobile
Homes"and in"Residential Occupancies up to Four Stories in Height". As referenced in NFPA 13D Section 4-6,Exception Number 3,"Sprinklers are not
required in garages,open attached porches,carports or similar structures."The installation of TFP BlazeMaster sprinkler pipe and fittings for use in
garages requiring sprinkler protection per NFPA 13R is only applicable to the UL Listing of this product.
I
• • o August 2001
UL&C-UL File#Ex5988
Requirements for Pipe,Fittings,Solvent Cement Systems,System Design,Installation,Freeze Protection,and Penetrating Fire Related Walls
and Partitions are covered in this installation and technical manual. Please read these sections of the manual carefully prior to designing or
installing TFP BlazeMaster pipe and fittings for garage installations.The installation of TFP BlazeMaster pipe and fittings in garages
requiring sprinklers is only UL Listed and is not C-UL Listed or Factory Mutual Research Approved.
Installation Requirements
Protection: TFP BlazeMaster CPVC pipe and fittings shall be installed concealed behind protection consisting of a minimum of one layer of 3/8"
thick gypsum wallboard or 1/2"thick plywood.
Sprinkler Requirements: UL Listed pendent or sidewall sprinklers with a maximum temperature rating of 170 degrees F shall be utilized.
All sprinklers shall be installed per the manufacturer's published installation instructions.
Installation Standard: The Listing for Garage Installations shall pertain to those occupancies defined by NFPA 13R.
Handling & Storage
Handling
TFP BlazeMaster CPVC pipe and fittings are boxed for ease of handling and storage,minimizing the potential damage of pipe and fittings
due to transit and storage.
CPVC piping products have a lower impact strength as compared to metal piping products.Pipe fittings,cartoned or loose,should never be
tossed or thrown to the ground.Pipe should never be dropped or dragged on the ground(ie;when unloaded from a truck)and should remain boxed
until ready for use.Impact cracks,splits or scratches can weaken or damage the pipe and fittings.Heavy or sharp objects should not be thrown into
or against CPVC pipe or fittings.When handling plastic pipe,please ensure that the pipe is well supported and sagging is minimized.
VERY COLD WEATHER WILL MAKE PLASTIC PIPE AND FITTINGS BRITTLE.
EXTRA CARE DURING HANDLING SHOULD BE TAKEN TO PREVENT DAMAGE.
Pipe and fittings should always be inspected for damage before actual installation.Pipe or fittings with cuts,gouges,scratches,splits or
other signs of damage from improper handling or storage should not be used.Damaged sections on lengths of pipe can easily be cut out using
proper techniques for cutting BlazeMaster CPVC pipe.
Storage
TFP BlazeMaster pipe(un-boxed)must be covered with a non-transparent material when stored out of doors for extended periods of time.
Brief exposure to direct sunlight on the job site may result in color fade,but will not affect physical properties.TFP BlazeMaster pipe and fittings
can be stored in their original containers to keep them free from dirt and reduce the possibility of damage.
When storing inside,TFP BlazeMaster pipe and fittings should be kept in a well ventilated area,away from steam-lines or other types of
heat sources.TFP BlazeMaster pipe and fittings should always be stored in the original packaging to eliminate color fading and possible
damage until needed for use.
Pipe should be stored on a clean,flat surface that provides an even support for the entire length of the pipe.When palatized pipe is stored,
insure that the wooden iallet bracings are in full contact with each other.Loose pipe should be stored in original packaging from previously
used CPVC BlazeMaster pipe.When storing pipe on racks,the racks should have continuous or close support arms to prevent the pipe from
sagging.Plastic pipe fittings should be stored in their original cartons,on pallets.The cartons should then be wrapped with thin plastic sheeting
to prevent moisture from causing the packaging to collapse.Pipe fittings should never be mixed in storage bins with metal fittings.Special care
shall be taken to avoid contamination of TFP BlazeMaster pipe and fittings with petroleum based products such as cutting or packing oils
that may be present on metallic system components.
Handling of TFP BlazeMaster Cements and Primers
Safety and Health Precautions:Prior to using CPVC primers and solvent cements,read the directions and take precautions found on the
container labels,material safety data sheets and Standard Practice for Safe Handling,ASTM F402.Cements and primers contain volatile sol-
vents,which evaporate rapidly.Avoid breathing the vapors and provide ventilation.If necessary,use a fan to keep the work area clear of
fumes.Avoid skin or eye contact.Keep the cement can closed when not in use.If the cement thickens beyond its original consistency,discard it.
Do not attempt to dilute it with primer or thinner,as this may change the character of the cement and make it ineffective.
Caution:CPVC solvent cement has a limited shelf life of approximately one to two years.Do not use the cement beyond the period
recommended by the manufacturer as stated on can.
Solvent/Cementing Instructions
Solvent cementing is the only method of joining rigid CPVC pipe and fittings which provides a chemically fused joint.Solvent cementing
procedures must be carefully followed.Field experience has shown that problems can occur with improperly solvent cemented joints.
Follow the instructions presented below carefully.Do not omit any steps and ensure that all facets of installation are fully understood prior
to commencing work.Please note the specific instructions and cure times for the"One-Step"TFP-400 and TFP-500 Solvent/Cements and the
"Two-Step"TFP-100 Primer and TFP-200 are provided within this manual and must be followed carefully.TFP offers a demonstration
program for installers which is outlined on Page 25 of this guide.
0
2 UL&CL
8 001
-UL File#Ex5988
Joining TFP B1azeMasterp Pipe Systems
Cutting:BlazeMaster'pipe can be easily cut with a ratchet cutter,
wheel-type plastic tubing cutter or a power or other fine toothed saw.
To ensure the pipe is cut square,a miter box should be used when using a saw.
Cutting the pipe as squarely as possible provides the surface of the pipe with
maximum bonding area.Caution should be taken when cutting CPVC pipe in
cold weather as a ratchet cutter shall not be used below 50°F QO'C)without
warming the pipe. Ile
Deburring:Burrs and fil-
ings can prevent proper
contact between the pipe
and fitting during assembly,and shall be removed
from the outside and the inside of the pipe.
ma's` A chamfering tool or file is suitable for this pur-
pose.A slight bevel shall be placed at the end of
the pipe as shown below.This will ease entry of a j
the pipe into the socket and minimize the chance
of wiping solvent cement from the fitting.
Fitting Preparation:Using a clean dry rag,wipe loose dirt and moisture from the fitting socket #;
and pipe end.Moisture can slow the cure time,and at this stage of assembly,excessive water can
reduce joint strength.Check the dry fit of the pipe and fitting.The pipe should enter the fitting socket
easily!b to'b of the way.If the pipe bottoms in the fitting with little interference,use extra solvent
cement in making the joint.Before applying primer and/or solvent cement,appropriate safety
precautions should be taken.Primer and cement must be stored between 40°F(4.4'C)and 100°F
(38'C)and should be kept in the shade.Eliminate all ignition sources and do not smoke when
using.Avoid breathing vapors.Use only with adequate ventilation explosion-proof general
mechanical ventilation or local exhaust is recommended to maintain vapor concentrations below
recommended exposure limits.In confined or partially enclosed areas,a NIOSH approved organic
vapor cartridge respirator with full face piece is recommended.Containers of primer and solvent
cement should be closed when not in use.Avoid frequent contact with skin by wearing PVA coated
protection gloves and an impervious apron are recommended.Contact with eyes can be avoided.
Splash proof chemical goggles are recommended.For further information refer to Material Safety
Data Sheets for TFP B1azeMaster"Two Step"TFP-100 Primer and TFP-200 Solvent/Cement,and
"One Step"TFP-400 and TFP-500 Solvent/Cements.
Estimating Primer and Cement Requirements:The following guidelines are provided to allow
estimation of TFP B1azeMaster Primer and Cement quantities needed.
Primer and Cement Requirements
One Step Solvent Cements Two Step Solvent Cement Two Step Primer
Fitting Size(in.) No.of Joints per Quart No.of Joints per Quart No.of Joints per Quart
Y. 260 270 810
1 170 180 540
1% 125 130 390
1% 95 100 300
2 65 70 210
2%' 40 50 150
3' 30 40 120 '�
Note:Use of solvent cement products other than those recommended by the TFP will void its
warranty on B1azeMaster pipe and fittings.Caution:Avoid applying too much cement.Do
not allow the cement to drip beyond the bottom of fitting socket.Excessive cement on the pipe
and/or fitting can result in decreasing the overall strength of the pipe and/or fitting and may
cause cracks when pressure is applied.
"Two-Step"TFP-100 Primer Application:TFP BlazeMaster TFP-100 primer is needed to prepare
the bonding area for the addition of the TFP-200 cement and subsequent assembly.
It is important to use a proper applicator-a dauber or paint brush approximately®the size of
the pipe diameter is appropriate.A rag must not be used.Apply TFP B1azeMaster TFP-100 :z
primer to the outside of the pipe end and the inside of the fitting socket,re-dipping applicator as
necessary to ensure entire surface is tacky.Over application of TFP-100 primer can over-soften
the pipe wall or fitting socket and can cause joint failure when pressurized. Please use
extreme caution to ensure over-application of TFP-100 primer is avoided.
August2001
UL&C-UL File#Ex5988
"Two-Step"TFP-200 Solvent/Cement Application:TFP BlazeMaster TFP-200 solventIcement must be applied when the pipe surface is still tacky
(not wet)from the primer.Joining surfaces should be penetrated and softened.TFP B1azeMaster cement should be applied with a natural bristle brush
X the size of the pipe diameter.A dauber may be used to apply cement on pipe sizes below 2 inches.For pipe sizes 2 inches and above,a roller is
available to apply the cement.Apply a heavy,even coat of TFP-200 cement to the outside pipe end.Apply a medium coat to the fitting socket.If there
was little interference when the dry fit was checked,a second application of cement should be made to the pipe end.
"One-Step"TFP-400 and TFP-500 Solvent/Cement Application:Joining surfaces shall be penetrated and softened with TIP B1azeMaster TFP-
400 or TFP-500 solvent/cements. Cement must be applied to the pipe and fittings. Cement shall be applied(worked into pipe)with an applicator%the
size of the pipe diameter. Apply a heavy,even coat of cement to the outside pipe end. Apply a medium coat to the fitting socket. Apply a second
cement application on the pipe end. (Apply cement on the pipe end,in the fitting socket,and on the pipe again.)It is important to insure sufficient
penetration of the solvent/cement into the pipe and fitting surface(s)by wiping the cement with the dauber until the pipe markings have been removed
from the pipe surface. Usually 3-5 rotations around the pipe with the dauber are sufficient to achieve proper softening.
Assembly:Immediately insert the pipe into the fitting socket,while rotating the pipe tum.Properly align the fitting for the installation at this time.
The pipe end must reach socket bottom Hold assembly for 10 to 15 seconds to ensure initial bonding.A bead of cement should form around the outside
of the pipe and the shoulder of the fitting.If this bead is not continuous around the socket shoulder,it may indicate that insufficient cement was applied.
If insufficient cement is applied,cut out the joint,discard the fitting and begin once again.Cement in excess of the continuous bead should be wiped off
with a rag.
Set and Cure Times: TFP B1azeMaster solvent cement cure times are a function of pipe size,temperature,relative humidity,and
tightness of fit.Drying time is faster in drier environments,smaller pipe sizes,high temperatures and tighter fits.The assembly must be allowed to
set,without any stress on the joint,for 1 to 5 minutes.Larger sizes require longer set times.Following initial set period,the assembly can be
handled carefully avoiding significant stresses to the joint.Refer to the following tables for minimum cure times prior to pressure testing.
TFP 100&TFP 200"Two Step"Solvent Cement TFP 400 and TFP-500"One Step"Solvent Cements
Table U•225 psi(maximum test pressure) Table V•100 psi(maximum)Test Pressure
Pipe Ambient Temperature During Cure Period
Pipe Size 40°F-120'F 0°F-39°F Size 60°F-120°F 40°F-59°F 0°F-39°F
3/4'-2" 48 hours See Note 1 15 minutes 15 minutes 30 minutes
21/2"-3" 96 hours__ See Note 1 V 15 minutes 30 minutes 30 minutes
1Y<" 15 minutes 30 minutes 2 hours
See Note 3 for use of these products.
See Note 2 and 3 for use of these products.
TFP 400 and TFP-500"One Step"Solvent Cements TFP 400 and TFP-500"One Step"Solvent Cement
Table W•200 psi(maximum)Test Pressure Table X•225 psi(maximum)Test Pressure
Pipe Ambient Temperature During Cure Period Pipe Ambient Temperature During Cure Period
Size 60°F-120°F 40°F-59°F 0°F-39°F Size 60°F-120°F 40°F-59°F 0°F-39°F
Y4' 45 minutes V hours 24 hours l4. 1 hour 4 hours 48 hours
1' 45 minutes 1%hours 24 hours 1' 1%"hour 4 hours 48 hours
1h' 1%hours 16 hours 120 hours 1W 3 hours 32 hours 10 days
1%* 1%hours 16 hours 120 hours 1W 3 hours 32 hours 10 days
2" 6 hours 36 hours See Note 1 2' 8hours 48 hours See Note 1
2if' 8 hours 72 hours See Note 1 2%* 24 hours 96 hours See Note 1
3' 8 hours 72 hours See Note 1 3' 24 hours 96 hours See Note 1
See Note 2 and 3 for use of these products. See Note 2 and 3 for use of these products.
Note 1:For this size pipe and fitting,the primer(if applicable)and solvent cement can be applied at temperatures below 40°F(4.5°C),
however,the sprinkler system temperature must be raised to a temperature of 40°F(4.5°C)or above and allowed to cure per the
above recommendations prior to pressure testing.
Note 2:Do not mix TFP-400 and TFP-500"One Step"Solvent Cements with one another as each is a different formulation and has not
been investigated for performance.
Note 3:LPCB Approval does not recognize nor accept the use of the TFP-100 and TFP-200"Two Step'Solvent Cement process as only
"One Step"TFP-400,and TFP-500 Solvent Cement products have been tested and approved for use.
Special Notes:The cure time can be accelerated with Solvent Cement systems by use of external heating methods to warm the surface
of the pipe and fittings to temperatures of 40°F(4 YQ or higher. Caution shall be used in heating surfaces of pipe and fittings due to
the flammable nature of Solvent/Cement. Use of excessive heat on cold TFP BlazeMaster®pipe and fittings can cause the piping sys-
tem to snake and bend,thus moving unanchored drops and pipe runs.
Extra set and cure time should be allowed in colder temperatures. In extremely hot temperatures,make sure both surfaces to be
joined are still wet with cement when putting them together.
Pressure Testing the System:Once an installation is completed and cured per the recommendations,the system shall be pressure tested at 200
psi(1379 kPa)for two hours,or at 50 psi(345 Kpa)in excess of the static pressure,when the maximum water pressure to be maintained in the system is in
excess of 150 psi(1,034 Kpa),in accordance with the requirements established by NFPA Standard 13,13R,13D or 24 as applicable.([Mote:175 psi(1210
kPa)is the maximum rated continuous working pressure.)Sprinkler systems in one and two family dwellings and mobile homes may be tested at line
pressure in accordance with the requirements established by NFPA 13D,Section 1-5.4.
0
I I
August 2001
UL&C-UL File#Ex5988 °
When pressure testing the system,the sprinkler system shall be filled with water and the air bled from the highest and farthest sprinkler heads
before test pressure is applied.Air or compressed gas should never be used for pressure testing.H a leak is found,the fitting shall be cut out and
discarded.A new section can be installed using couplings.
Warning: Sprinkler heads shall be installed only after all the CPVC pipe and fittings,including the sprinkler head adapters,are solvent
welded to the piping and allowed to cure for a minimum of 30 minutes. Sprinkler head fittings should be visually inspected and probed with a wooden
dowel to insure that the water way and threads are clear of any excess cement that may restrict the flow of water before installing the sprinkler head.
Once the installation is complete and cured 12er Tables U,V,W,or X,the system shall be hydrostatically tested. It is an
unacceptable practice to install sprinklers into the head adapter fittings and then solvent cement to the drop.
Transition to Other Materials
Female brass insert thread adapters,grooved pipe adapters or flanges shall be used when connecting a TFP BlazeMaster system to other piping
materials.Special brass threaded adapters are used for connection to sprinkler heads.
A thread sealant should be used when making a threaded connection.TFE(Teflon)thread tape is the only recommended sealant and must be used
with all threaded connections.The use of other thread sealants may result in damage to the BlazeMaster CPVC.Teflon tape should be wrapped in the
direction of the threads for the entire length of the thread.Generally,2 to 3 wraps is sufficient to obtain a leak free seal.
Cautions For Transition to Other Materials
Care must be taken when transition is made to dissimilar materials. Brass inserts used in male and female threaded and grooved CPVC adapters
may create galvanic reaction with steel and iron drop nipples,pipe,and cast fittings in certain water conditions.If you are unsure of the potential for
galvanic reaction to occur,verify the water condition and conductivity of the water being used in the sprinkler system piping prior to installation.
Brass threaded nipples are recommended when using brass inserted threaded BlazeMaster CPVC fittings to reduce the potential of galvanic
reaction caused by dissimilar metals.
Care must be taken to avoid over-torquing-usually 1 to 2 turns beyond finger tight is all that is required to make up a threaded connection.
TFP recommends between 14 and 21 foot pounds of torque to achieve a leak free seal. Note: Torquing on the body of the sprinkler head adapter or
female adapter without holding back on the brass threaded connector may damage the fitting and will void the published TFP warranty.
When transitioning from steel piping systems to a BlazeMaster CPVC piping system via grooved coupling adapters,female adapters,or flanges,
caution must be taken to ensure that all hydrocarbons and/or cutting oils are removed from the system piping as petroleum based substances can
stress fail CPVC products causing leakage and/or breakage. The instructions for transitioning to other materials are specifically for TIP produced
BlazeMaster CPVC fittings. Should other Listed BlazeMaster CPVC fittings be used in conjunction with TFP BlazeMaster CPVC products,please
consult the fitting manufacturer's installation and design manuals.
Flanged Connections
Piping runs joined by flanges shall be installed in a straight line position to avoid over stressing the flange due to misalignment.Piping must also
be secured to prevent lateral movement which can create stress and damage the flange.
A.With gasket in place,align the bolt holes of the mating flanges by rotating the ring into position. (Consideration should be given to
alignment of a One-Piece Flange prior to joining with pipe.)
B.Insert all bolts,washers(two standard flat washers per bolt),and nuts.
C.Make sure the faces of the mating surfaces are flush against gasket prior to bolting down the flanges.
D.Tighten the nuts by hand until they are snug. Establish uniform pressure over the flange face by tightening the bolts in 5 ft-lb increments
according to the sequence shown in Fig.Z3 following a 180°opposing sequence.
E.Care must be taken to avoid"bending"the flange when joining a flange to a"raised face'flange,or a wafer style valve. Do not use bolts to
bring together improperly mated flanges.
Caution: Unnecessary over-torquing will damage the flange.
L
Table Z2•Recommended Bolt Torque
Flange Boll Torque 3 4
Size(in.) Diameter(In.) (n.lb)
X-1% X 10-15
2-3 % 20-30
2
Fig.Z3
Tightening Sequence for Flange Bolt
Torque given is for dry,non lubricated bolt,standard washers,neoprene V thick full face gasket.If lubricant(non-petroleum based)
is used,torque levels may vary.Bolts,nuts,washers and gaskets are not furnished. Actual field conditions may require a variation in
these recommendations.
I
August 2001
UL&C-UL File NEx5988
Grooved Coupling Adapters
The following procedures are recommended for proper assembly of the Grooved Coupling Adapter.READ THESE INSTRUCTIONS
CAREFULLY BEFORE BEGINNING INSTALLATION.
Inspect the fittings and pipe to insure that they are sufficiently free from indentations,projections or roll-marks on the gasket seating areas of the
fitting and pipe.The pipe should be squarely cut. Any loose scale,paint and/or dirt must be removed from the groove and seating surfaces prior to assembly.
Use a standard grade EPDM-A'compound that is suitable for wet fire sprinkler service.A flexible coupling shall be used with grooved coupling adapters
such as the TFP Figure 575,705 or 707 Grooved flexible coupling. Caution: Use of rigid style couplings may damage the grooved coupling adapter.
Consult the grooved coupling manufacturer for proper selection and installation instructions.Use of petroleum based lubricants will damage the gasket
and may damage the adapter resulting in stress failure of the CPVC housing.
See manufacturer for temperature ratings.
Penetrating Fire Rated Walls &Partitions with TFP B1azeMasterp Piping
Consult the Authority Having Jurisdiction and building codes prior to penetrating fire rated walls and partitions.Several through-penetration
firestop systems are UL Classified for use with CPVC pipe.TFP recommends the use of B1azeMaster•Caulk and Walk*for use with its BlazeMaster
pipe and fittings as this caulking product contains a water based intumescent which will not harm the CPVC compound as verified by BFGoodrich.
For further information on Firestop systems,contact TFP or BFGoodrich.
Other Design Criteria
TFP BlazeMdster piping systems shall be designed and installed so that the piping is not closely located to heat producing sources,such as
light fixtures,ballasts and steam lines.Pipe must not be positioned directly over open ventilation grills.Finally,during periods of remodeling and
renovations,appropriate steps must be taken to protect the piping from fire exposure if the ceiling is temporarily removed.
Since BlazeMaster plastic is flexible compared to metallic sprinkler pipe,it has greater capacity to withstand earthquake damage.In areas subject
to earthquakes,TFP BlazeMaster systems should be designed and braced in accordance with local codes and NFPA Standard 13.For information
regarding Bending Deflections and Snaking Deflections for given lengths of CPVC SDR 13.5 pipe,refer to Tables J&K on Page 6.
Freeze Protection
Whenever possible,TFP BlazeMaster CPVC systems are recommended to be protected using Batt Insulation and building construction techniques
which ensure adequate freeze protection and wind blocking. Batt insulation guidelines are provided by most local Authorities Having Jurisdiction with
recommendations for NFPA 13D installations provided in the Appendix of the Standard. Local building code and Authorities Having Jurisdiction require-
ments must be followed carefully as misplaced or inadequate insulation and wind blocking can create localized freeze of the system piping which can
result in damage to the stricture and piping system. When adequate insulation and wind blocking are not available,TFP B1azeMaster pipe and other
Listed BlazeMaster fittings can be protected with Glycerine antifreeze solutions only as outlined by NFPA 13 in areas that are subject to freezing.
The guidelines provided below should be followed when providing freeze protection for TFP B1azeMaster CPVC pipe and fittings.
•The use of glycol based antifreeze solutions is specifically prohibited for use with BlazeMaster CPVC systems.
•Prior to using Glycerine Antifreeze,consult the Local Authority Having Jurisdiction on the use of antifreeze solutions in fire sprinkler applications.
•Glycerin Antifreeze should only be used in TFP BlazeMaster CPVC systems when purity levels of 96.5 USP Grade or higher are achieved.
There are many manufacturers and distributors of Glycerine antifreeze,thus extreme care should be used when purchasing Glycerine antifreeze
to ensure purity. Obtain material certifications and check the labeling on antifreeze solutions prior to usage in TFP Sprinkler B1azeMastei
CPVC systems.
•Glycerine antifreeze stored or mixed in contaminated barrels or containers may have serious and detrimental affects on the performance of
TFP B1azeMaster CPVC products. Contaminated Glycerine can stress fail CPVC products causing leakage and deterioration of the
piping system.
•Glycerine and water solutions must be mixed properly and completely.If mixing an antifreeze solution for the piping system from concentrate/pure
Glycerine antifreeze,you must completely agitate the antifreeze and water to ensure proper mixing.Glycerine antifreeze must not be pumped into the
piping system with water without being fully mixed to ensure that the solution does not separate thus causing localized freeze of the system piping and
increased chance of leakage in system components.Properly mixed Glycerine antifreeze and water solutions will not separate.
•Glycerine antifreem should never be introduced into a piping system without mixing with water(excepting premixed solutions),since Glycerine
antifeeze tends to thicken near 32 degrees Fahrenheit(0 degrees Celsius)thus increasing viscosity and reducing freeze protection.
•Do not hydro test Glycerine antifreeze designed sprinkler systems with water only prior to introducing Glycerine antifr-eeze as the potential for freezing in the
drops is increased as the Glycerine solution will not fully mix with trapped water in sprinkler drops and sprinkler system low points.
•A Glycerine antifreeze sprinkler system is more prone to leakage than a water only sprinkler system. Glycerine antifreeze characteristics
increase the capacity for leakage which can be successfully addressed by using care when making threaded connections by utilizing
high quality teflon thread tape,and by ensuring sufficient torque is applied to the male and female threads being mated together.
TFP recommends between 14 and 21 foot pounds of torque to achieve a leak free seal. Do not use fittings or sprinklers with damaged
threads in glycerine systems,as the damaged threads create increased leakage potential.
•Glycerine antifreeze can be cleaned with alcohol based cleaners. Prior to using any cleaner on a surface,please ensure compatibility with
the surface material to be cleaned. If compatibility with the surface to be cleaned is questionable,a small section of the surface should be
spot cleaned prior to wide spread application of the cleaner.
August 2001
UL&C-UL File#Ex5988
NFPA References: oo
•NFPA 13 Section 4-5.2.3 indicates glycerine antifreeze solutions shall he prepared with a freezing point below the expected minimum
temperature for the locality.
•NFPA 13 Section 4-5.2.3 also indicates antifreeze solutions shall be checked by hydrometer with suitable scale or refractometer having a scale
calibrated for the antifreeze solution used.
•NFPA 13 Section 4-5.3.2 requires the use of expansion chambers to accommodate for the expansion of the antifreeze solution when
connection between the antifreeze system and wet pipe system incorporates the use of a backflow prevention device.
•NFPA 13 Appendix A4-5.1 recommends the use of antifreeze in sprinkler systems not exceeding 40 gallons(151L).
•NFPA 13 Section 4-5.1 states"the use of antifreeze solutions shall be in conformity with state and local health regulations".
Batt Insulation Requirements and Suggestions
Many jurisdictions recommend the use of batt insulation for freeze protection in place of antifreeze solutions. These jurisdictions typically
publish recommended bait insulation installation guidelines which provide the minimum thickness of insulation to be utilized. These minimum
insulation recommendations should be followed. Insulation requirements may vary by geographic area given climate conditions. Batt insulation is
used to maintain a minimum water temperature in the sprinkler piping of 40°F or 3°C. The minimum insulation recommendations pictured in the
Appendix of NFPA 13D are shown primarily for piping wood frame ceilings with an unheated attic or an un-insulated roof above. Many jurisdic-
tions do not allow the installation of water filled sprinkler piping in unheated outside walls. Consult with your local Authority Having Jurisdiction
prior to installing batt insulation for freeze protection with TFP BlazeMaster CPVC products.
Batt Insulation Installation Recommendations
NFPA 13D,The Standard for the Installation of Sprinkler Systems in One and Two-Family Dwellings and Manufactured Homes,Appendix
A-4-3.1 recommends the following guidelines for use of batt insulation:
•"In areas subject to freezing,care should be taken to cover sprinkler piping completely in unheated attic spaces with insulation.Installation should follow
the guidelines of the insulation manufacturer."(Figures A43.1(a)through(e)show several installation methods that can be considered.)
•A-4-3.1(a) "It is important that the insulation be installed tight against the joists. In unheated areas,any spaces or voids between the insulation
and the joists causes the water in the fire sprinkler piping to freeze."
• A-4-3.1(b) "For areas having temperatures of 0°F(-18°C)or lower,an additional ball of insulation covering the joist and the fire sprinkler
piping should be used. If this is not done,localized freeze-ups can occur in the sprinkler piping."
•A-4-3.1(c) "Boring holes in the joist is one of the methods for locating the fire sprinkler piping in the ceiling. As an alternative,when
temperatures are expected to be 0°F(-18°C)or lower,loose pieces of insulation should be stuffed in the bored holes around the piping."
•A-4-3.1(d)(e) "Care should be taken to avoid compressing the insulation. This reduces its R value. To prevent potential freeze-ups of the
sprinkler piping,the insulation should be tight against the joists."
Minimum insulation R value requirements are typically between R19 and R30;however,the minimum requirements must be verified with the
Authority Having Jurisdiction.
TFP BlazeMaster Systems and Penetration of Metal Studs
Please use extreme care when passing TFP BlazeMaster pipe and fittings through metal studs as the sharp cut edges of these studs
can scar or puncture thermoplastic pipe.TFP recommends the use of rubber or plastic gromets such as those commonly used in the plumbing
industry for protection of the pipe when passing through such spaces.Please consult your local Authority Having Jurisdiction for additional
information regarding the protection of thermoplastic pipe when passed through metal studs.
Solvent Cement and Primer Spills
The best protection from accidental spills of cement or primer is to protect the work area with drop cloths.If cement or primer comes in contact
with fiberglass tub/shower enclosures,carpet or furniture,the excess cement or primer must be wiped up immediately before it sets.Once the
cement or primer is dry,it is almost impossible to remove,especially the purple stain in the CPVC primer.
Immediate use of soap and water or a mild cleaner such as"Ajax"or"Comet"will remove the stain of the primer from a fiberglass tub/shower
surface.Whatever method is used,test it on a small hidden area first to see if it removes the shine or color or softens the surface.
If this happens,do not use.
The use of solvents such as alcohol,M.EK,or acetone will usually work on tile sinks or floors but can do more damage than good on some
synthetic materials.Caution should be used when trying any solvent to remove cement or primer from any surface.Always protect the work area
before you start,both under and around where cement or primer spills can cause irreparable damage.
Joining TFP BlazeMaster PCPVC in Adverse Conditions
Joining TFP BlazeMaster CPVC in Cold Weather
TFP BlazeMaster TFP-200,TFP-400,and TFP-500 solvent cements are approved for cold weather usage down to 0°F(-17°C).The bonding of pipe and
fittings is a function of temperature and time,so therefore very cold weather requires proper care and extra time be taken m joining pipe and fittings.Very
cold weather will make TFP BlazeMaster®pipe and fittings brittle,extra care should be taken to prevent damage during handling.
August 2001
UL S C-UL File#Ex5988
Caution: Ratchet type cutters should never be used on pipe below 507 00°C)without warming the pipe first.Ratchet cutters tend to leave
hair line cracks on the end of the pipe in cold weather.Additionally,dull pipe cutters should be checked as they may break the pipe
prior to cutting through completely.
Follow the installation instructions when working in cold weather taking special note that solvents penetrate and soften the surfaces more
slowly than in warm weather.(Assembly temperatures below 0°F(-17°C)are not in accordance with the UL and C-UL Listings.) Colder
temperatures require greater cure time due to the slower evaporation of primer in solvent cements.
Cure charts are found in Tables U,V,W,and X.The following recommendations should be followed when cementing during cold weather.
1.Carefully read and follow all directions before installation.
2.Prefabricate as much of the system as possible in a heated working area.
3.Store cements and primers in a wanner area when not in use and make sure they remain fluid.Do not allow the cement to freeze or become
"jelly-like". Gelled cement shall be discarded.
4.Take special care to remove moisture,including ice and snow.
5. Always use TFP-100 primer to soften the joining surfaces before applying TFP-200 cement if using the
"Two Step"process.
6. When using TFP-400 or TFP-500"One Step"solvent cements,Primer shall never be used.
7.Allow a longer cure period before the system is used.
Joining TFP BlazeMaster CPVC in Hot Weather
CPVC solvent cements contain volatile solvents.Higher temperatures and/or wind accelerate evaporation.Pipe stored in direct sunlight may
have surface temperatures of 20T to 30°F above air temperatures.Solvents attack these hot surfaces deeper,therefore it is very important to avoid
puddling the primer or cement inside the fitting socket.Always ensure that the excess cement and primer are wiped from the outside of the joint.
Follow the standard installation instructions and take special note of the tips and cautions below.
1.Please refer to Table C on page 4 for the appropriate temperature related expansion and contraction information.
2. Store solvent cements and primers in a cool or shaded area prior to use.
3.If possible,store pipe and fittings,or at least the ends to be solvent welded,in a shady area before cementing.
4.Make sure that both surfaces to be joined are still wet with cement when putting them together.With larger size pipe more people may be
required to complete application successfully.
5.Carefully read and follow all directions before installation.
Helpful Tips Page No.
• Do not thread,groove,or drill into BlazeMaster pipe.
• Always use tools specifically designed for plastic pipe and fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
• Refer to Tables for Thermal Expansion when large temperature changes are encountered. . . . . . . . . . . . . . . . . . . .20
• Always chamfer and debur CPVC pipe prior to installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
•Do not use ratchet type cutters in temperatures below 50°F(10°C)without warming pipe. . . . . . . . . . . . . . . . . . . . 20
•Air shipment of cement and primer is strictly prohibited by law(contact carriers for details). . . . . . . . . . . . . . . . . . . .-
• When bottoming a joint,rotate%turn if possible.If a particular
alignment is required,dry mark your pipe and/or use the hash marks on the fittings. . . . . . . . . . . . . . . . . . . . . . . 21
• When solvent cementing,avoid sources of heat or open flame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• PVAcoated protection gloves are recommended for use while solvent cementing.If hands come in contact with
solvent cement,use a waterless abrasive soap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
DO NOT SMOKE.
• Always hold the pipe end and fitting socket downward when applying primer and cement to prevent the solvents
from running into the pipe or fitting socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
• Do not bend,twist or pressure test a BlazeMaster system until the recommended cure time has elapsed. . . . . . . . . . . . . . 21
• Do not get solvent cement and primer in sprinkler heads and threads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Acetone,alcohol,or MEK(Methyl Ethyl Ketone)may be used to clean accidental spills of primer and cement from certain surfaces. . . . 24
• Batt Insulation is the preferred method of insulation for TIP BlazeMaster'CPVC. Glycerine Antifreeze is the only approved antifreeze
solution that can be used with CPVC products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-24
Material Safety Data for Primer Solvent Cements
Please review the Material.Safety Data Sheets contained within this guide.As with all toxic products,extra precaution should be taken during use
and all directions followed.
Training/Demonstration
TIP strongly recommends that installers receive hands on demonstration in the proper procedure(s)for installation of
BlazeMaster sprinkler systems.On-site demonstration in proper pipe preparation,solvent cementing,proper handling of CPVC and installation
instruction is available from UP at no charge.Upon completion of the BlazeMaster demonstration program,UP will issue a completion card to the
persons successfully finishing the required subject matter.This demonstration card is to be carried when working on BlazeMaster CPVC systems.
For information about on-site demonstration,please contact your local TFP Distribution Center or your TIP sales representative.
August 2001
UL&C-UL File#Ex5988 °
TFP-100 MATERIAL SAFETY DATA SHEET Date Revised:APR 1992
PRIMMER Supersedes: JUN 1990
Information on this form is furnished solely for the purpose of compliance with the Occupational Safety and Health Act and shall not be used for any other
purpose.Tyco Fire Products Company urges the customer receiving this Material Safety Data Sheet to study it carefully to become aware of the hazards,if
any,of the products involved. In the interest of safety,you should notify your employees,agents,and contractors of the information on this sheet.
SECTION 1
MANUFACTURER'S NAME TRANSPORTATION EMERGENCIES:
IPS Corporation for Tyco Fire Products CHEMTREC:(800)424-9300
ADDRESS Medical Emergencies:(213)222-3212
451 North Cannon Avenue,Lansdale,PA 19446 (LA.Poison Center 24 Hr.No.)
Business:(213)321-6515
CHEMICAL NAME AND FAMILY TRADE NAME TFP-100 BLAZEMASTER PURPLE
Mixture of Organic Solvents PRIMER for CPVC PLASTIC PIPE&FITTINGS
FORMULA Proprietary
SECTION II-HAZARDOUS INGREDIENTS
None of the ingredients below are listed as CAS# APPROX% ACGIH-TLV ACGIH-STEL OSHA-PEL OSHA-STEL
carcinogens by IARC,NTP or OSHA
Tetrahydrofutan(THF) 109-99-9 45-55 200 PPM 250 PPM 200 PPM 250 PPM
Methyl Ethyl Ketone(MEK) 78-93-3 47* 200 PPM 300 PPM 200 PPM 300 PPM
Cyclohexanone 108-94-1 5-15 25 PPM Skin 25 PPM Skin
*Title III Section 313 Supplier Notification: This product contains toxic chemicals subject to the reporting requirements of Section 313 of the Emergency
Planning and Community Right-To-Know Act of 1986 and of 40CFR372. This information must be included in all MSDS's that are copied and distributed
for this material.
SHIPPING INFORMATION SPECIAL HAZARD DESIGNATIONS
DOT Hazard Class: Flammable Liquid HMIS NFPA HAZARD RATING
DOT Shipping Name: Flammable Liquid,N.O.S. HEALTH: 2 2 0-MINIMAL
(Tetrahydrofuran,Methyl Ethyl Ketone) FLAMMABILITY: 3 3 1-SLIGHT
Identification Number: UN 1993 REACTIVITY: 0 1 2-MODERATE
PROTECTIVE 3-SERIOUS
EQUIPMENT: H 4-SEVERE
SECTION III-PHYSICAL DATA
APPEARANCE ODOR BOILING POINT(°F/-C)
Purple or Clear,thin liquid Ethereal 151 T based on first boiling
component: THE
SPECIFIC GRAVITY @ 73+/-2`F VAPOR PRESSURE(mm Hg.) PERCENT VOLATILE BY VOLUME(%)
Typical 0.870+/-0.040 143 min Hg.Based on first boiling 100%
component,THE @ 20°C
VAPOR DENSITY(Air=1) EVAPORATION RATE(BUAC=1) SOLUBILITY IN WATER
2.49 >1.0 Completely soluble in water
VOC STATEMENT: This cement contains 850 grams of VOC per liter as manufactured. More than 60 percent of the VOC acts as a reactive
diluent and remains in the joint.
SECTION IV-FIRE AND EXPLOSION HAZARD DATA
FLASH POINT FLAMMABLE LIMITS LEL UEL
6°F T.C.C.Based on THE (Percent by Volume) 2.0 11.8
FIRE EXTINGUISHING MEDIA
Ansul"Purple K"potassium bicarbonate dry chemical,carbon dioxide,National Aer-O-Foam universal alcohol resistant foam,water spray.
SPECIAL FIRE FIGHTING PROCEDURES
Evacuate enclosed areas,stay upwind. Close or confined quarters require self-contained breathing apparatus,positive pressure hose masks or
airline masks. Use water spray to cool containers,to flush spills from source of ignition and to disperse vapors.
UNUSUAL FIRE AND EXPLOSION HAZARDS
Fire hazard because of low flash point and high volatility. Vapors are heavier than air and may travel to source of ignition.
® August 2001
° UL 8 C-UL File#Ex5988
SECTION V-HEALTH HAZARD DATA
PRIMARY ROUTES
OF ENTRY: x Inhalation x Skin Contact Eye Contact Ingestion
EFFECT OF OVEREXPOSURE
ACUTE: Inhalation: Severe overexposure may result in nausea,dizziness,headache. Can cause drowsiness,irritation of eyes and nasal passages.
Skin Contact: Skin irritant. Liquid contact may remove natural skin oils resulting in skin irritation. Dermatitis may occur with prolonged contact.
Skin Absorption: Prolonged or widespread exposure may result in the absorption of harmful amounts of material.
Eye Contact: Overexposure may result in severe eye injury with comeal or conjunctive inflammation on contact with the liquid. Vapors slightly
uncomfortable.
Ingestion: Moderately toxic. May cause nausea,vomiting,diarrhea. May cause mental sluggishness.
CHRONIC: Symptoms of respiratory tract irritation and damage to respiratory epithelium were reported in rats exposed to 5000 ppm for 90 days. Elevation
of SGPT suggests a disturbance in liver function. The NOEL was reported to be 200 ppm.
MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE: Individuals with pre-existing diseases of the eyes,skin or respiratory system may have
increased susceptibility to the toxicity of excessive exposures.
EMERGENCY AND FIRST AID PROCEDURES
Inhalation: If overcome by vapors,remove to fresh air and if breathing stopped,give artificial respiration. If breathing is difficult,give oxygen. Call physi-
cian.
Eye Contact: Flush eyes with plenty of water for 15 minutes and call a physician.
Skin Contact: Remove contaminated clothing and shoes. Wash skin with plenty of soap and waster for at least 15 minutes. If irritation develops,get
medical attention.
Ingestion: Give I or 2 glasses of water or milk. Do not induce vomiting. Call physician or poison control center immediately.
SECTION VI-REACTIVITY
STABILITY UNSTABLE CONDITIONS TO AVOID
STABLE x Keep away from heat,sparks,open flame and other sources of ignition.
INCOMPATIBILITY
(MATERIALS TO AVOID) Caustics,ammonia,inorganic acids,chlorinated compounds,strong oxidizers and isocynates.
HAZARDOUS DECOMPOSITION PRODUCTS
When forced to bum,this product gives out carbon monoxide,carbon dioxide,hydrogen chloride and smoke.
HAZARDOUS I MAY OCCUR I CONDITIONS TO AVOID
POLYMERIZATION I WILL NOT OCCURI x Keep away from heat,sparks,open flame and other sources of ignition
SECTION VII-SPILL OR LEAK PROCEDURES
STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED
Eliminate all ignition sources. Avoid breathing of vapors. Keep liquid out of eyes. Flush with large amount of water. Contain liquid with sand or earth.
Absorb with sand or nonflammable absorbent material and transfer into steel drums for recovery or disposal. Prevent liquid from entering drains.
WASTE DISPOSAL METHOD
Follow local,State and Federal regulations. Consult disposal expert. Can be disposed of by incineration. Excessive quantities should not be permitted to
enter drains. Empty containers should be air dried before disposing. Hazardous Waste Code:214.
SECTION VIII-SPECIAL PROTECTION INFORMATION
RESPIRATORY PROTECTION(Specify type)
Atmospheric levels should be maintained below established exposure limits contained in Section H. If airborne concentrations exceed those limits,use of a
NIOSH-approved organic vapor cartridge respirator with full face-piece is recommended. The effectiveness of an air purifying respirator is limited. Use it
only for a single short-term exposure. For emergency and other conditions where short term exposure guidelines may be exceeded,use an approved positive
pressure self-contained breathing apparatus.
VENTILATION
Use only with adequate ventilation. Provide sufficient ventilation in volume and pattern to keep contaminants below applicable exposure limits set forth in
Section It. Use only explosion proof ventilation equipment.
PROTECTIVE GLOVES EYE PROTECTION
PVA Coated Splashproof chemical goggles
OTHER PROTECTIVE EQUIPMENT AND HYGIENIC PRACTICES
Impervious apron and a source of running water to flush or wash the eyes and skin in case of contact.
SECTION IX-SPECIAL PRECAUTIONS
PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
Store in the shade between 40'17-110°F. Keep away from heat,sparks,open flame and other sources of ignition. Avoid prolonged breathing of vapor. Use
with adequate ventilation. Avoid contact with eyes,skin and clothing. Train employees on all special handling procedures before they work with this
product.
OTHER PRECAUTIONS
Follow all precautionary information given on container label and solvent cementing literature. Follow good industrial safety practices. All handling
equipment should be electrically grounded.
The information contained herein is based on data considered accurate. However,no warranty is expressed or implied regarding the accuracy of this data or the results to be
obtained from the use thereof.
f
August 2001-1
UL&C-U1-
L File#Ex5988
TFP-200 MATERIAL SAFETY DATA SHEET Date Revised: APR 1992
SOLVENT/CEMENT Supersedes: JUN 1990
Information on this form is furnished solely for the purpose of compliance with the Occupational Safety and Health Act and shall not be used for any other
purpose.Tyco Fire Products Company urges the customer receiving this Material Safety Data Sheet to study it carefully to become aware of the hazards,if
any,of the products involved. In the interest of safety,you should notify your employees,agents,and contractors of the information on this sheet.
SECTION 1
MANUFACTURER'S NAME TRANSPORTATION EMERGENCIES:
IPS Corporation for Tyco Fire Products CHEMTREC:(800)424-9300
ADDRESS Medical Emergencies:(213)222-3212
451 North Cannon Avenue,Lansdale,PA 19446 (LA.Poison Center 24 Hr.No.)
Business:(213)321-6515
CHEMICAL NAME AND FAMILY TRADE NAME TFP-200 BLAZEMASTER ORANGE
Mixture of CPVC Resin and Organic Solvents CEMENT for CPVC PLASTIC PIPE&FITTINGS
FORMULA Proprietary
SECTION H-HAZARDOUS INGREDIENTS
None of the ingredients below are listed as CAS# APPROX% ACGIH-TLV ACGIH-STEL OSHA-PEL OSHA-STEL
carcinogens by IARC,NTP or OSHA
Chlorinated Polyvinyl Chloride Resin NON/HAZ N/A N/A
Tetrahydrofutan(THF) 109-99-9 50-70 200 PPM 250 PPM 200 PPM 250 PPM
Methyl Ethyl Ketone(MEK) 78-93-3 15* 200 PPM 300 PPM 200 PPM 300 PPM
Cyclohexanone 108-94-1 5-15 25 PPM Skin 25 PPM Skin
*Title III Section 313 Supplier Notification: This product contains toxic chemicals subject to the reporting requirements of Section 313 of the Emergency
Planning and Community Right-To-Know Act of 1986 and of 40CFR372. This information must be included in all MSDS's that are copied and distributed
for this material.
SHIPPING INFORMATION SPECIAL HAZARD DESIGNATIONS
DOT Hazard Class: Flammable Liquid HMIS NFPA HAZARD RATING
DOT Shipping Name: Cement HEALTH: 2 2 0-MINIMAL
Identification Number: NA 1133 FLAMMABILITY: 3 3 1-SLIGHT
REACTIVITY: 0 1 2-MODERATE
PROTECTIVE 3-SERIOUS
EQUIPMENT: H 4-SEVERE
SECTION III-PHYSICAL DATA
APPEARANCE ODOR BOILING POINT(°F/°C)
Tan or gray,medium syrupy liquid Ethereal 151 T based on first boiling
component: THE
SPECIFIC GRAVITY @ 73+/-2'F VAPOR PRESSURE(mm Hg.) PERCENT VOLATILE BY VOLUME(%)
Typical 0.968+/-0.040 143 mm Hg.Based on first boiling Approx:80-90%
component,THE @ 20°C
VAPOR DENSITY(Air=1) EVAPORATION RATE(BUAC=1) SOLUBILITY IN WATER
2.49 >1.0 Solvent portion completely soluble in
water Resin portion separates out.
VOC STATEMENT:This cement contains 760 grams of VOC per liter as manufactured. More than 60 percent of the VOC acts as a reactive diluent and
remains in the joint.
SECTION IV-FIRE AND EXPLOSION HAZARD DATA
FLASH POINT FLAMMABLE LIMITS LEL UEL
6T T.C.C.Based on THE (Percent by Volume) 2.0 11.8
FIRE EXTINGUISHING MEDIA
Ansul"Purple K"potassium bicarbonate dry chemical,carbon dioxide,National Aer-O-Foam universal alcohol resistant foam,water spray.
SPECIAL FIRE FIGHTING PROCEDURES
Evacuate enclosed areas,stay upwind. Close or confined quarters require self-contained breathing apparatus,positive pressure hose masks or
airline masks. Use water spray to cool containers,to flush spills from source of ignition and to disperse vapors.
UNUSUAL FIRE AND EXPLOSION HAZARDS
Fire hazard because of low flash point and high volatility. Vapors are heavier than air and may travel to source of ignition.
l SO August 2001
UL&C-UL File#Ex5988
SECTION V-HEALTH HAZARD DATA
PRIMARY ROUTES
OF ENTRY: x Inhalation x Skin Contact Eye Contact Ingestion
EFFECT OF OVEREXPOSURE
ACUTE: Inhalation: Severe overexposure may result in nausea,dizziness,headache. Can cause drowsiness,irritation of eyes and nasal passages.
Skin Contact: Skin irritant. Liquid contact may remove natural skin oils resulting in skin irritation. Dermatitis may occur with prolonged contact.
Skin Absomtion: Prolonged or widespread exposure may result in the absorption of harmful amounts of material.
Eye Contact: Overexposure may result in severe eye injury with comeal or conjunctive inflammation on contact with the liquid. Vapors slightly
uncomfortable.
Ingestion: Moderately toxic. May cause nausea,vomiting,diarrhea. May cause mental sluggishness.
CHRONIC: Symptoms of respiratory tract irritation and damage to respiratory epithelium were reported in rats exposed to 5000 ppm for 90 days. Elevation
of SGPT suggests a disturbance in liver function. The NOEL was reported to be 200 p m.
MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE: Individuals with pre-existing diseases of the eyes,skin or respiratory system may have
increased susceptibility to the toxicity of excessive exposures.
EMERGENCY AND FIRST AID PROCEDURES
Inhalation: If overcome by vapors,remove to fresh air and if breathing stopped,give artificial respiration. If breathing is difficult,give oxygen. Call physi-
cian.
Eye Contact: Flush eyes with plenty of water for 15 minutes and call a physician.
Skin Contact: Remove contaminated clothing and shoes. Wash skin with plenty of soap and waster for at least 15 minutes. If irritation develops,get
medical attention.
Iagtgi II: Give 1 or 2 glasses of water or milk. Do not induce vomiting. Call physician or poison control center immediately.
SECTION VI-REACTIVITY
STABILITY UNSTABLE CONDITIONS TO AVOID
STABLE x Keep away from heat,sparks,open flame and othersources of ignition.
INCOMPATIBILITY
(MATERIALS TO AVOID) Caustics,ammonia,inorganic acids,chlorinated compounds,strong oxidizers and isocynates.
HAZARDOUS DECOMPOSITION PRODUCTS
When forced to burn,this product gives out carbon monoxide,carbon dioxide,hydrogen chloride and smoke.
HAZARDOUS MAY OCCUR I CONDITIONS TO AVOID
POLYMERIZATION WILL NOT OCCURI x Keep away from heat,sparks,open flame and other sources of ignition
SECTION VII-SPILL OR LEAK PROCEDURES
STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED
Eliminate all ignition sources. Avoid breathing of vapors. Keep liquid out of eyes. Flush with large amount of water. Contain liquid with sand or earth.
Absorb with sand or nonflammable absorbent material and transfer into steel drums for recovery or disposal. Prevent liquid from entering drains.
WASTE DISPOSAL METHOD
Follow local,State and Federal regulations. Consult disposal expert. Can be disposed of by incineration. Excessive quantities should not be permitted to
enter drains. Empty containers should be air dried before disposing. Hazardous Waste Code:214.
SECTION VHI-SPECIAL PROTECTION INFORMATION
RESPIRATORY PROTECTION(Specify type)
Atmospheric levels should be maintained below established exposure limits contained in Section H. If airborne concentrations exceed those limits,use of a
NIOSH-approved organic vapor cartridge respirator with full face-piece is recommended. The effectiveness of an air purifying respirator is limited. Use it
only for a single short-term exposure. For emergency and other conditions where short term exposure guidelines may be exceeded,use an approved positive
pressure self-contained breathing apparatus.
VENTILATION
Use only with adequate ventilation. Provide sufficient ventilation in volume and pattern to keep contaminants below applicable exposure limits set forth in
Section 11. Use only explosion Proof ventilation equipment.
PROTECTIVE GLOVES EYE PROTECTION
PVA Coated Splashproof chemical goggles
OTHER PROTECTIVE EQUIPMENT AND HYGIENIC PRACTICES
Impervious apron and a source of running water to flush or wash the eyes and skin in case of contact.
SECTION IX-SPECIAL PRECAUTIONS
PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
Store in the shade between 40°F-110°F. Keep away from heat,sparks,open flame and other sources of ignition. Avoid prolonged breathing of vapor. Use
with adequate ventilation. Avoid contact with eyes,skin and clothing. Train employees on all special handling procedures before they work with this
product.
OTHER PRECAUTIONS
Follow all precautionary information given on container label and solvent cementing literature. Follow good industrial safety practices. All handling
equipment should be electrically grounded.
The information contained herein is based on data considered accurate. However,no warranty is expressed or implied regarding the accuracy of this data or the results to be
obtained from the use thereof.
August 2001
UL&C-UL File AEx5988
TFP-400 MATERIAL SAFETY DATA SHEET Date Revised: 03/12/96
Solvent/Cement Supersedes:
Information on this form is furnished solely for the purpose of compliance with the Occupational Safety and Health Act and shall not
be used for any other purpose. Tyco Fire Products Company urges the customer receiving this Material Safety Data Sheet to study it
carefully to become aware of the hazards,if any,of the products involved. In the interest of safety,you should notify your employees,
agents,and contractors of the information on this sheet.
SECTION I
MANUFACTURER'S NAME TRANSPORTATION EMERGENCIES ONLY:
Oatey Company for Tyco Fire Products CHEMTREC: (800)424-9300
ADDRESS Emergency First Aid: (303)623-5716 COLLECT
4700 West 160th Street,PO Box 35906,Cleveland,OH 44135 (L.A.Poison Center 24 Hour Number)
Business: (216)267-7100
TRADENAME BLAZEMASTER CPVC CEMENT TFP-400 PRODUCT NUMBERS 90397,90398
FORMULA Mixture of CPVC Resin and Organic Solvents
SECTION II-HAZARDOUS INGREDIENTS
INGREDIENTS % CAS# SEC 313
Tetrahydrofuran 35-45% 109-99-9 No
Acetone 20-30% 67-64-1 No
Cyclohexanone 5- 10% 108-94-1 No
Methyl Ethyl Ketone <5% 78-93-3 Yes
NONHAZARDOUS INGREDIENTS
CPVC Resin 13- 16% 68648-82-8 No
Amorphous Silica .25-3% 112945-52-5 No
Proprietary 5-25% No
SECTION III-KNOWN HAZARDS UNDER 29 CFR 1910.1200
HAZARDS YES NO HAZARDS YES NO
Combustible Liquid X Skin Hazard X
Flammable Liquid X Eye Hazard X
Pyrophoric Material X Toxic Agent X
Explosive Material X Highly Toxic Agent X
Unstable Material X Sensitizer X
Water Reactive Material X Kidney Toxin X
Oxidizer X Reproductive Toxin X
Organic Peroxide X Blood Toxin X
Corrosive Material X Nervous System Toxin X
Compressed Gas X Lung Toxin X
Irritant X Liver Toxin X
Carcinogen NTP/IARC/OSHA X
SECTION IV-REGULATIONS
CHEMICAL TLV(TWA) PEL(Transitional Limits) STEEL HAZARD
ACTION LEVEL
Tetrahydrofuran 200 ppm, 590 mg/cu m 200 ppm, 590 mg/cu m 250 ppm, 735 mg/cu m N/A
Acetone 750 ppm, 1800 mg/cu m 1000 ppm,2400 mg/cu m 1000 ppm,2400 mg/cu m N/A
Cyclohexanone 25 ppm, 100 mg/cu m(skin) 50 ppm, 200 mg/cu m 100 ppm, 400 mg/cu m N/A
Methyl Ethyl Ketone 200 ppm, 590 mg/cu m 200 ppm, 590 mg/cu m 300 ppm, 885 mg/cu m N/A
Amorphous Silica 10 mg/cu m 20 mppcf N/A N/A
SECTION V-REGULATED IDENTIFICATION
DOT PROPER SHIPPING NAME................. CONSUMER COMMODITY ORM-D;for gallons: Adhesive (Contains
Tetrahydrofuran,Acetone)3,1133,PG II,Cement-001
DOT HAZARD CLASS.................................. Flammable Liquid
SHIPPING ID NUMBER................................ NA 1133(Gallons Only)
EPA HAZARDOUS WASTE ID NUMBER... D-001
EPA HAZARD WASTE CLASS..................... Ignitable Waste
August 2001
UL&C-UL File#Ex5988
TFP-400 MATERIAL SAFETY DATA SHEET Date Revised: 03/12/96
Solvent/Cement Supersedes:
SECTION VI -EFFECTS OF EXPOSURE
ENTRY ROUTE........ INHALE-YES INGEST-YES SKIN-YES EYE-YES
INHALATION........... May cause irritation of mucous membranes,nose&throat,headache,dizziness,nausea,numbness of the
extremities and narcosis in high concentrations. Has caused CNS depression&liver damage in animals,&
high concentrations have caused retardation of fetal developments in rats.
SKIN.......................... Chronic contact may lead to irritation&dermatitis. Chronic exposure to vapors of high
concentration may cause dermatitis. May possibly be absorbed through the skin.
EYE........................... Vapors or direct contact may cause irritation.
INGESTION.............. May be aspirated into the lungs or cause systemic effects described under inhalation.
TARGET ORGANS.. Eye,Skin,Kidney,Lung,Liver,Central Nervous System
SECTION VII-EMERGENCY AND FIRST AID PROCEDURES -303/623-5716 COLLECT
SKIN.......................... If irritation arises,wash thoroughly with soap and water. Seek medical attention if irritation persists.
EYES......................... If fumes cause irritation,move to fresh air and irrigate eyes with water for 15 minutes. If irritations persists,
seek medical attention. If eye is struck with wire,seek medical attention.
INHALATION........... Move to fresh air. If breathing is difficult,give oxygen. If not breathing,give artificial respiration. Keep
victim quiet and warm. Call a poison control center or physician immediately.
INGESTION.............. Drink water and call a poison control center or physician immediately. Avoid alcoholic beverages. Never
give anything by mouth to an unconscious person.
SECTION VIII-PHYSICAL AND CHEMICAL PROPERTIES
NFPA HAZARD SIGNAL........ HEALTH I STABILITY 0 FLAMMABILITY 3 SPECIAL NONE
BOILING POINT...................... 151 Degrees F/66 Degrees Celsius
MELTING POINT..................... N/A
VAPOR PRESSURE................. 145 mmHg @ 20 Degrees psi
VAPOR DENSITY(AIR-1).... 2.5
VOLATILE COMPONENTS.... 70-80%WT.
SOLUBILITY IN WATER........ Negligible
PH.............................................. N/A
SPECIFIC GRAVITY................ 0.91 +/-0.02
EVAPORATION RATE............. (BUAC= 1)=5.5-8.0
APPEARANCE......................... Red Liquid
ODOR........................................ Ether-Like
WILL DISSOLVE IN................ Tetrahydrofuran
MATERIAL IS.......................... Liquid
SECTION IX -FIRE AND EXPLOSION HAZARD DATA
FLAMMABILITY............................................ LEL-1.8 %Volume UEL- 11.8 %Volume
FLASHPOINT AND METHOD USED.......... 5-8 Degrees F/PMCC
STABILITY...................................................... Stable Conditions to Avoid: Heat,sparks and open flame. HAZARDOUS DECOMP.
PDTS.: Carbon Monoxide/carbon dioxide/hydrogen chloride/smoke
HAZARDOUS POLYMERIZATION.............. Will not occur. Conditions to Avoid: None
INCOMPATIBILITY/MAT.TO AVOID.......... Acids,oxidizing materials,alkalis,chlorinated inorganics(potassium,calcium and
sodium hypochlorite),copper and copper alloys
SPECIAL FIRE RIGHTING PROCEDURE... FOR SMALL FIRES: Use dry chemical,CO2,water or foam extinguisher.
FOR LARGE FIRES: Evacuate are and call Fire Department immediately.
SECTION X-SPILL AND DISPOSAL INFORMATION
SPILL OR LEAK PROCEDURES.... Ventilate area,stop leak if it can be done without risk. Take up with sand,earth,or other
noncombustible absorbing material.
WASTE DISPOSAL.......................... Dispose of according to local,state,and Federal regulations.
SECTION XI -SAFE USAGE DATA
PROTECTIVE EQUIPMENT TYPES. NIOSH-Approved cannister respirator in absence of adequate ventilation.
VENTILATION.................................... GENERAL MECHANICAL: Exhaust ventilation capable of maintaining emissions at the
point of use below PEL.LOCAL EXHAUST: Open doors&windows. If used in enclosed
area,use exhaust fans.
PRECAUTIONS:.................................. HANDLING&STORAGE: Keep away from heat,sparks and flames;store in cool,dry
place. OTHER: Containers,even empties will retain residue and vapors.
0
� � r
August 2001
UL&C-UL File#Ex5988
TFP-500 MATERIAL SAFETY DATA SHEET Date Revised: APR 1996
Solvent/Cement Supersedes:
Information on this form is furnished solely for the purpose of compliance with the Occupational Safety and Health Act and shall not be used for
any other purpose. Tyco Fire Products Company urges the customer receiving this Material Safety Data Sheet to study it carefullt to become
aware of the hazards,if any,of the products involved. In the interest of safety,you should notify your employees,agents,and contractors of the
information on this sheet.
SECTION I
MANUFACTURER'S NAME TRANSPORTATION EMERGENCIES ONLY:
IPS Corporation for Tyco Fire Products CHEMTREC: (800)424-9300
ADDRESS Emergency First Aid: (231)222-3212
17109 South Main Street,P.O.Box 379,Gardena,CA 90248 (L.A.Poison Center 24 Hour Number)
Business: (310)898-3300
CHEMICAL NAME AND FAMILY TRADENAME:
Solvent Cement for CPVC Plastic Pipe TFP-500 B1azeMaster Red Cement for CPVC Plastic Pipe
Mixture of CPVC Resin and Organic Solvents FORMULA: Proprietary
SECTION II-HAZARDOUS INGREDIENTS
None of the ingredients below are listed as
carcinogens by IARC,NTP or OSHA CAS# APPROX%ACGIH-TLV ACGIH-STEL OSHA-PEL OSHA-STEL
Chlorinated Polyvinyl Chloride Resin(CPVC)NON/HAZ N/A N/A
Tetrahydrofuran(THF) 1099-99-9 50-60 200 PPM 250 PPM 200 PPM 250 PPM
Methyl Ethyl Ketone(MEK) 78-93-3 2-9 200 PPM 300 PPM 200 PPM 300 PPM
Cyclohexanone 108-94-1 2-10 25 PPM Skin 25 PPM Skin
Acetone 67-64-1 5-12 750 PPM 1000 PPM 750 PPM 1000 PPM
*Title III Section 313 Supplier Notification: This product contains toxic chemicals subject to the reporting requirements of
Section 313 of the Emergency Planning and Community Right-to-Know Act of 1986 and of 40CFR372. This information must
be included in all MSDS's that are copied and distributed for this material.
SHIPPING INFORMATION FOR GALLON SPECIAL HAZARD DESIGNATIONS
CONTAINERS OR ABOVE HMIS NFPA HAZARD RATING
DOT Shipping Name: Adhesive HEALTH: 2 2 0-MINIMAL
DOT Hazard Class: 3 FLAMMABILITY: 3 3 I-SLIGHT
Identification Number: UN 1133 REACTIVITY: 0 1 2-MODERATE
Packaging Group: II PROTECTIVE 3-SERIOUS
Label Required: Flammable Liquid EQUIPMENT: H 4-SEVERE
SHIPPING INFORMATION FOR CONTAINERS
LESS THAN ONE GALLON
DOT Shipping Name: Consumer Commodity
DOT Hazard Class: ORM-D
SECTION III-PHYSICAL DATA
APPEARANCE ODOR BOILING POINT(°FrC)
Red,medium syrupy liquid Ethereal 133°F Based on first boiling component: Acetone
SPECIFIC GRAVITY @ 73+/-2°F VAPOR PRESSURE(mmHg) PERCENT VOLATILE BY VOLUME(%)
Typical 0.985+/-0.040 143 mmHg based on first boiling Approx: 70-80%
component,. Acetone @ 20°C
VAPOR DENSITY(Air=1) EVAPORATION RATE(BUAC=1) SOLUBILITY IN WATER
2.0 >1.0 Solvent portion completely soluble in water.
Resin portion separates out.
VOC STATEMENT: VOC as manufactured:760 Grams/Liter. Maximum VOC emission per SCAQMD Rule 1168,
Test Method 316A: 450 Grams/Liter
SECTION IV-FIRE AND EXPLOSION HAZARD DATA
FLASH POINT FLAMMABLE LIMITS LEL EEL
0-6°FT.C.C.Based on Acetone (PERCENT BY VOLUME) 2.0 1 11.8
FIRE EXTINGUISHING MEDIA
Ansul"Purple K"potassium bicarbonate dry chemical,carbon dioxide,National Aer-O-Foam universal alcohol resistant
foam,water spray.
SPECIAL FIRE FIGHTING PROCEDURES
Evacuate enclosed areas,stay upwind. Close or confined quarters require self-contained breathing apparatus,positive pressure
hose masks or airline masks. Use water spray to cool containers,to flush spills from source of ignition and to disperse vapors.
UNUSUAL FIRE AND EXPLOSION HAZARDS
Fire hazard because of low flash point and high volatility. Vapors are heavier than air and may travel to source of ignition.
I
UL&C-UL File#Ex5988
TFP-500 Solvent/Cement SECTION V-HEALTH HAZARD DATA
PRIMARY ROUTES
OF ENTRY: X Inhalation X Skin Contact X Eye Contact X Ingestion
EFFECT OF OVEREXPOSURE
ACUTE:
Inhalation: Sever overexposure may result in nausea,dizziness,headache. Can cause drowsiness,irritation of eyes and nasal passages.
Skin Contact: Skin irritant. Liquid contact may remove natural skin oils resulting in skin irritation. Dermatitis may occur with
prolonged contact.
Skin Absorption: Prolonged or widespread exposure may result in the absorption of harmful amounts of material
Eye Contact: Overexposure may result in sever eye injury with corneal or conjunctive inflammation on contact with the liquid. Vapors
slightly uncomfortable.
Ingestion: Moderately toxic. May cause nausea,vomiting,diarrhea. May cause mental sluggishness.
CHRONIC: Symptoms of respiratory tract irritation and damage to respiratory epithelium were reported in rats exposed to 5000 ppm
THE for 90 days. Elevation of SGPT suggests a disturbance in liver function. The NOEL was reported to be 200 ppm.
MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE: Individuals with pre-existing diseases of the eyes,skin or
respiratory system may have increased susceptibility to the toxicity of excessive exposures.
EMERGENCY AND FIRST AID PROCEDURES
Inhalation: If overcome by vapors,remove to fresh air and if breathing stopped,give artificial respiration. If breathing is
difficult,give oxygen. Call physician.
Eye Contact: Flush eyes with plenty of water for 15 minutes and call a physician.
Skin Contact:Remove contaminated clothing and shoes. Wash skin with plenty of sap and water for at least 15 minutes. If irritation
develops,get medical attention.
Ingestion: Give 1 or 2 glasses of water or milk. Do not induce vomiting. Call physician or poison control center immediately.
SECTION VI-REACTIVITY
STABILITY I UNSTABLE CONDMONS TO AVOID
STABLE I X I Keep away from heat,sparks,open flame and other sources of ignition.
INCOMPATIBILITY
(MATERIALS TO AVOID) Caustics,ammonia,inorganic acids,chlorinated compounds,strong oxidizers and isocyanates.
HAZARDOUS DECOMPOSITION PRODUCTS
When forced to burn,this product gives out carbon monoxide,carbon dioxide,hydrogen chloride and smoke.
HAZARDOUS MAY OCCUR I d CONDITIONS TO AVOID
POLYMERIZATION I MAY NOT OCCUR IX Keep away from heat,sparks,open flame,and other sources of ignition.
SECTION VII-SPILL OR LEAK PROCEDURES
STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASE OR SPILLED
Eliminate all ignition sources. Avoid breathing of vapors. Keep liquid out of eyes. Flush with large amount of water. Contain
liquid with sand or earth. Absorb with sand or nonflammable absorbent material and transfer into steel drums for recovery or
disposal. Prevent liquid from entering drains.
WASTE DISPOSAL METHOD
Follow local,State and Federal regulations. Consult disposal expert. Can be disposed of by incineration. Excessive quantities
should not be permitted to enter drains. Empty containers should be air dried before disposing. Hazardous Waste Code: 214.
SECTION VIR -SPECIAL PROTECTION INFORMATION
RESPIRATORY PROTECTION(Specify type)
Atmospheric levels should be maintained below established exposure limits contained in Section H. If airborne concentrations
exceed those limits,use of NIOSH approved organic vapor cartridge respirator with full face-piece is recommended. The effec-
tiveness of an air purifying respirator is limited. Use it only for a single short-term exposure. For emergency and other conditions
where short term exposure guidelines may be exceeded,use an approved positive pressure self-contained breathing apparatus.
VENTILATION
Use only with adequate ventilation. Provide sufficient ventilation in volume and pattern to keep contaminants below
applicable exposure limits set forth in Section H. Use only ex losion proof ventilation equipment.
PROTECTIVE GLOVES EYE PROTECTION
PVA coated S lash roof chemical goggles
OTHER PROTECTIVE EQUIPMENT AND HYGIENIC PRACTICES
Impervious apron and a source of running water to flush or wash the eyes and skin in case of contact.
SECTION IX-SPECIAL PRECAUTIONS
PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
Store in the shade between 40°F- 110°F. Keep away from heat,sparks,open flame,and other sources of ignition.
Avoid prolonged breathing of vapor. Use with adequate ventilation. Avoid contact with eyes,skin and clothing.
Train employees on all special handling procedures before they work with this product.
OTHER PRECAUTIONS
Follow all precautionary information given on container label,product bulletins and our solvent cementing literature.
All handling equipment should be electrically grounded.
The information contained herein is based on data considered accurate. However,no warranty is expressed or
implied regarding the accuracy of this data or the results to be obtained from the us thereof.
0
Flow Tyco Fire
Control Products
TYCO F/RE PRODUCTS 1
451 North Cannon Avenue
Lansdale, Pennsylvania 19446
www.tyco-fire.com
TnmmCAL SERv/cES
TEL: (800) 381-9312 • Fax: (800) 791-5500
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