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BLD94-00590 Final McDonalds - BLD Permit / Conditions - 8/1/1994
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F( w OS o c s_ o¢ 0-0 0.F LL F>- JO' (a (D'O z0- H-1H (n¢mWC3 Jw z C O 0 Ow MH0_ M:w¢z ¢W� L)WL).O UO F3m ¢F0_w¢ 00 m is s-( N CONCRETE MECHANICAL MOBILE HOME Footings-Setback date 2 - S by l Ribbons date 1 1 5 4 by L--) Gas Piping date b Foundation Walls date I (- I - I`( by Set Up date - `) by t,✓ INSULATION date by BG/SLAB Insulation Floors Final date '(-3►- } L( by C date by date by FRAMING Walls j FIRE DEPT. date - 5 by date -�(- by L _/ date by PLUMBING OTHER Groundwork Attic date - ( - 5 by date j -y by C D.W.V. ) WALLBOARD NAILING/ date G.► ` J 6- �� by C✓ date --S - `f by C Water Line FINAL INSPECTION date Iq by C date 2 - _ 5 by L date by r r4- 150 4f e i FnLAIISpan LJ� - III i c r Cal n er �c.(0 DLJ lI L ,D L, 4- C-VN G,r r IUD r SS�' I �-� 7 �✓1 r -� (-�, �- M t� 14,y — n e II__/ rls�ec- l i d IIp t 1�m�!/ -�- La e n4-c-r i oY f i nos 1 e e., L G It:. l 't D1� / !/� V � t— C O r f��G�S r�SL-�ih i'J �V�:�L 4 e-5 C72, GM In G, n �cr nr I r� n c 1 i� n/ CtiT + r� c"Lse--),) n- �G.r,P 1s Permit No. MASON COUNTY BUILDING PERMIT APPLICATION a hq� 426 W. Cedar/P.O. Box 186, Shelton,WA 98584 427-9670/1-800-562-5628 ��� PLEASE PRINT #1 n Phone I Address Jl 02-41100 6&± Fire District# City St_ WA Zips?F, Directions to Job Site 09 9WY 3 6t OF �iEf ENS 24 U69C 5-05 Owner Mailing Address !NL' �/y � � 415 W195 lL :t-XV City WWLANb St w�Zip q Lien/Title Holder d , Address City St Zip #2 Contractor Name wtaza8z Contractor Reg# 0706N Address Expiration Date City T) StW_Zip!MO33 Phone# 22 � -2700 #3 If septic is located on project site, include records. Connect to Septic? Public Water Supply Well Connect to Sewer System? Name of System (If residential, proof of potable water is required) arcel No. Legal Description #5 Building Square Footage: (existing/proposed) 1st FI /936?- 2nd FI / 3rd FI / Loft Basement / Deck / #bedrooms / #bathrooms / Garage / Carport / (Circle:Attached or Detached?) Other sq.ft. / #6 Use of building nql Describe work #7 Type of Job: New_ Add Alt Repair Other #8 MOBILE/MANUFACTURED HOME INFORMATION Model Year Make Model Length Width Sri o. #Bedrooms # Bathr m Type of Heat Purchase Price$ #9 Indicate by circling the applicable source if any water is on or adjacent to subject property: River Pond Creek Stream Wetland Lake Marsh Saltwater Seasonal Runoff Other Show following on the site plan Lot Dimensions Flood Zones Existing Structures Fences Structure Setbacks Driveways Water Lines Shorelines Drainage Plan Topography Septic Systems Wells Proposed Improvements Easements Indicate Directional by (N, S, E, W) Name of Flanking Street Name of Fronting Street in relation to plot plan APPLICANT TO DRAW SITE PLAN BELOW aL 4is APPLICANT TO DRAW TOPOGRAPHY PROFILE BELOW Plumbijg FWkires ($3$3 each) egg Mechanical Fixtures($6 each) No.3 Toilets I CIRCLE FUEL TYPE Gas Electric, 0 Bath Basins Heatpump, Other && aj�--m gVAC. 0 Bath Tubs No. Units /6k /a 7W {4/&/—Fees QShowers 2 Furn BTU 12 Hot Water Htr ©CO _ Heatpumps o � ALaundry Washer �� _ Vent Systems �J Sinks Spot Vent Fans 12`0� oCv Floor Drains No. Boilers/Com reR ssors Laundry Basins _ HP Dishwasher No. Air Handling Units Disposal _ cfm# �6 Urinals �J' Fire Protection Systems Other _ Auto. Fire Alarm Sys 50.00 Fixed Fire Supp. Sys 50.00 Permit Basic Fee 15.00 O Auto Fire Sprink Sys 25.00 TOTAL PLUMBING $02 Other Gas Outlets Wood, Gas, Pellet Stove NOTICE: THIS PERMIT BECOMES NULL AND VOID IF WORK OR CONSTRUCTION AUTHORIZED IS NOT COM- MENCED WITHIN 180 DAYS OR IF CONSTRUCTION OR Permit Basic Fee 15.00 WORK IS SUSPENDED OR ABANDONED FOR A PERIOD o d OF 180 DAYS AT ANY TIME AFTER WORK IS COM- TOTAL MECHANICAL $ c� MENCED. PROOF OF CONTINUATION OF WORK IS BY MEANS OF A PROGRESS INSPECTION. OWNERS AFFIDAVIT CONTRACTORS AFFIDAVIT I CERTIFY THAT I AM EXEMPT FROM THE REQUIRE- I CERTIFY THAT I AM A CURRENTLY REGISTERED MENTS OF THE CONTRACTORS REGISTRATION LAW CONTRACTOR IN THE STATE OF WASHINGTON AND I RCW 18.27,'AND AM AWARE OF THE MASON COUNTY AM AWARE OFTHE ORDINANCE REQUIREMENTS REGU- ORDINANCE REQUIREMENTS FOR WHICH THIS PER- LATING THE WORK FOR WHICH THE PERMIT IS ISSUED MIT IS ISSUED AND THAT ALL WORK DONE WILL BE IN AND ALL W K DONE WILL BE IN CONFORMANCE CONFORMANC THEREWITH.NO CHANGES SHALL BE THEREWITH O CH GES SHALL BE MADE WITHOUT MADE WITHO FIR T BTAINING APPROVAL FROM FIRST OBT NING PP OVAL FROM THE BUILDING THE BUILDIN DEP ENT. DEPARTM T. L� X OWNE X BY DATE DATE $ ` ...:.:n .:....:.... ...... rrr:r:r. DEPARTMENTAL REVIEW FOR OFFICE USE ONLY Approved Cond. Hold Approval Planning: Environmental Health. y Building Plan Review P C'Z R . S . T- /Z.r' Occupancy Group:f3-Z Type of Const:S A) Fire Marshal: Other: Special Conditions: FEES Building Permit 7 ZZ• '�� Plan Check S02 r,3 Plumbing Fee . ob Mechanical Fee Wood/Gas/Pellet Stove Radon Monitor Violation Fee Site Inspection Building State Fee Other `r Other Building Valuation: 37 7 TOTAL FEE ( 337 . 13 O rn p�/ > 80 Aj o E �00 woth ,� o SO o w O � z 9• Ns�o � !0, 34 p�hl4 ��[LS SUNLINE 2000TM MYORIC GAS / ELECTRIC SINGLE PACKAGE AIR CONDITIONERS INSTALLATION INSTRUCTION Supersedes: 530.18-N10Y(292) 530.18-N10Y(293) 035-10343 MODELS D3CG090, 102, 120 & 150 (8.5-9.0 EER) ._. c.. .: I!.f � r L 0 0 -J-1 Ue L ®►rreono fts f 208/230/575 VOLT 208030460 VOLT MODELS ONLY MODELS ONLY GENERAL • 55.70-N1 General Installation YORK Model DCG units are single package air conditioners • 55.70-N2 Pre-start&Post-start Check List with gas heat designed for outdoor Installation on a rooftop or , 530.18-N3.4V -Motorizeld Outdoor Air zer Damper Accy. a slab. • 530.18-N8.4V -Gas Piping Accessory The units are completely assembled on rigid, permanently • 530.18-N10.1 V-Propane Conversion Accessory(USA) attached base rails.All piping,refrigerant charge,and electrical • 530.18-N10.2V-High Altitude Accessory Nat.Gas) wiring is factory installed and tested. The units require only • 530.18-N10.3V-High Attitude Accessory(Propane) electric power and duct connections at the point of installation. • 530.18-N10.4V-Propane Conversion Accessory(CAN.) The gas-fired heaters have aluminized steel tubular heat • 690.15-N25V -Low Ambient Accessory exchangers and spark ignition with proven pilot. Renewal Parts: • Refer to the Renewal Parts Manual for complete listing of FOR YOUR SAFETY replacement parts on this equipment. All forms referenced in this instruction may be ordered from: If you smell gas: Publications Distribution Center 1.Open windows. Central Environmental Systems 2. Don't touch electrical switches P.O.Box 1592,York,Pa. 17405 3. Extinguish any open flame. APPROVALS 4. Immediately call your gas supplier. Design certified by U.L. as follows: 1. For use as a forced air furnace with cooling unit. FOR YOUR SAFETY 2. For outdoor installation only. 3. For installation on combustible material. Do not store or use gasoline or other flammable 4. For use with natural gas or propane gas. vapors and liquids in the vicinity of this or any Not suitable for use with conventional venting systems. other appliance. INSPECTION CAUTION As soon as a unit is received,it should be inspected for possible THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITHTHE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY APPLICABLE damage during transit. If damage is evident, the extent of the LOCAL,STATE,AND NATIONAL CODES INCLUDING,BUT NOT LIMITED damage should be noted on the carrier's freight bill.A separate TO,BUILDING,ELECTRICAL,AND MECHANICAL CODES. request for inspection byy the carrier's agent should be made in writing. Refer to Form 50.15-NM for additional information. WARNING REFERENCE INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY Additional information on the design,installation,operation and OR PROPERTY DAMAGE. service of this equipment is available in the following reference forms: Installer should pay particular attention to the words: NOTE, CAUTION and WARNING.N2tga are intended to clarify or make the installation easier.Cautions are given to prevent equipment damage. Warnings are given to alert installer that per- sonal injury and/or equipment damage may result if installation procedure is not handled properly. 530.18-N 10Y TABLE OF CONTENTS General................................................................................ i MAINTENANCE&TROUBLESHOOTING Inspection............................................................................. 1 Reference............................................................................ 1 Normal Maintenance...................................... 17 Approvals............................................................................. 1 Cleaning Flue Passages and Heating Elements............... 17 Nomenclature.......................................................................2 Troubleshooting................................................................. 18 INSTALLATION TABLES Limitations............................................................................3 No. Description pane Location ...............................................................................3 1 Unit Application Data ...................... 3 Rigging and Handling g Clearances ......................................................... 2 Gas Heat Application Data.......................... 5 "••••.."' 3 Pi Sizing Ductwork..............................................................................3 Pe g.................................................. 5 Barometric Relief/Fixed Outdoor Air 4 Physical Data............... 8 Intake DamperAssembl ••••••••••••••••••••••••••••••• y•'•••••""'•'••'•••...........................•••••4 5 Supply Air Blower Perf.7-1/2- 10 Ton........ 10 Condensate Drain................................................................4 6 Compressors........................................................................4 Supply Air Blower Pert. 12-1/2 Ton............. 11 Filters...................................................................................4 7 Accessory Static Resistances 11 ................... Service Access.....................................................................4 9 Blower Motor and Drive Data 11 Thermostat................... ................................................... Electrical Data............................................. Power and Control Wiring....................................................4 12 Combustion Discharge........................................................5 10 Limit Control Setting ................................... 13 Gas Piping( ,,,... ......................................................................5 11 Blower Motor Pulley Adjustment................. 15 Gas Conneton...................................................................5 12 Gas Rate-Cubic Feet Per Hour................ L.P. Units,Tanks and Piping................................................6 16 Vent and Combustion Air Hoods..........................................6 Optional Economizer Rain Hood.........................................6 FIGURES OPERATION No. - Description p0 1 Center of Gravity......................................... 3 Cooling System.....:............................................................ 12 2 Barometric Relief/Fixed Outdoor Air Preliminary Operation Cooling...........................................12 Intake Damper Assembly......................... 4 Cooling Sequence of Operation ........................................ 12 General.................................................... 12 3 Recommended Drain Piping....................... 4 Heating System..................................................................12 4 Typical Field Wiring. Safety Controls YP g..................................... 5 ................... 13 5 External SuPPIY Connection Heat Anticipator Setpoints................................................. 13 6 Pre-Start Check List...........................................................13 6 Bottom Supply Connection......................... 6 START-UP 7 Vent and Combustion Air Hoods................. 6 8 Economizer Rain Hood Assembly.............. 7 Operating Instructions........................................................ 14 9 Adjusting Enthalpy Setpoint........................ 8 Post-Start Check List......................................................... 14 10 Dimensions and Clearances....................... 9 Manifold Gas Pressure Adjustment................................... 14 Pilot Checkout.................... ..............14 11 Gas Valve Piping......................................... 13 .............. Burner Instructions............................................................. 14 12 Typical Gas Valve....................................... 14 Burner Air Shutter Adjustment........................................... 15 13 Proper Flame Adjustment........................... 14 Checking Supply Air CFM..................................................15 14 Typical Flame A Adjustment of Temperature Rise....................................... 16 YP Appearance......................... 15 Checking Gas Input........................................................ .. 16 15 Hole Loc.for Press. Drop Readings........... 15 Secure Owner's Approval..................................................16 16 Pressure Drop versus Supply Air CFM....... 15 PRODUCT NOMENCLATURE D 3 C G 0 9 0 N 1 3 0 2 5 PRODUCT CATEGORY D=Single Package Air Conditioner VOLTAGE CODE (Air Coded) 25=208/230-3-60 46=460-3-60 PRODUCT GENERATION 58=575-3-60 3=3rd Generation PRODUCT IDENTIFIER NOMINAL GAS HEATING NOMINAL COOLING OUTPUT CAPACITY CG=Gas/Electric CAPACITY FACTORY INSTALLED 130=129 MBH 090=7-1/2 Ton HEAT 165=161 MBH 102=8-1/2 Ton 200=194 MBH N=Gas Heat Installed 120=10Ton 150=12-1/2 Ton 2 Central Environmental Systems 530.18-N 10Y INSTALLATION LIMITATIONS Units may also be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose. These units must be installed in accordance with the following LENGTH OF FORKS MUST BE A MINIMUM OF 54". national and local safety codes: Remove the nesting brackets from the four corners on top of 1.National Electrical Code ANSVNFPA No.70. the unit. All screws that are removed when taking these 2.National Fuel Gas Code Z223.1. brackets off must be replaced on the unit. 3.Gas-Fired Central Furnace Standard ANSI Z21.47a. CAUTION. An adhesive backed label is provided over the 4.Local gas utility requirements. outside of the combustion air inlet opening to pre- 5.Canadian Electrical Code C22.1 vent moisture from entering the unit which could 6.Canadian Installation Codes CAN1-13149. cause damage to electrical components.Allowthis Refer to Table 1 for Unit Application Data and to Table 2 for Gas closure label to remain in place until the combus- Heat Application Data. tion air hood is to be installed(refer to Figure 7). If components are to be added to a unit to meet local codes, Referto Table 4 for unit weights and to Figure 1 for approximate they are to be installed at the dealer's and/or the customer's center of gravity. expense. Size of unit for proposed installation should be based on heat loss/heat gain calculation made according to the methods of the Air Conditioning Contractors of America(ACCA). ��� TABLE 1 - UNIT APPLICATION DATABACK °RAV`� l caL°ENDER DCG DCG I DCG DCG �.�� 1 B Voltage 208/230V 187/253 Variation V 1 / FRONT 575 5 Min./Max.1 575V 18/630 630 \ i00-34• Wet Bulb Temperature(°F) Unit Size Tons of Air on Evaporator Coil, 57/72 "" 7.1/2 8-1/2 10 1 12-1/2 Min./Max. A 33.114" 32" 32-V 32-1/2" Dry Bulb Temperature(°F) 8 47-1/2" 44-1/2" as-3 a as of Air on C1>�tdenser Coil, 45/120 FIG. 1 -CENTER OF GRAVITY Min. /Max. 1Utilization range•A"in accordance with ARi standard 110. CLEARANCES 2A low ambient accessory is available for operation down to 0'F. LOCATION All units require certain clearances for proper operation and service. Installer must make provisions for adequate Use the following guidelines to select a suitable location for combustion and ventilation air in accordance with Section 5.3, these units. Air for Combustion and Ventilation of the National Fuel Gas 1. Unit is designed for outdoor installation only. Code, or applicable provisions of the local building codes. 2. Condenser must have an unlimited supply of air. Where a Refer to Figure 10 for the clearances required for combustible choice of location is possible, position the unit on either construction,servicing, and proper unit operation. north or east side of building. WARNING:Do not permit overhanging structures or shrubs to 3. For ground level installation,use a level concrete slab with obstruct outdoor air discharge outlet, combustion a minimum thickness of 4 inches. The length and width air inlet or vent outlet. should be at least 6 inches greater than the unit base rails. Do not tie slab to the building foundation. DUCTWORK 4. Roof structure must be able to support the weight of the unit Ductwork should be designed and sized according to the and its options and/or accessories. Unit must be installed methods in Manual Q of the Air Conditioning Contractors of on a solid level roof curb or appropriate angle iron frame. America(ACCA). g CAUTION. If a unit is to be installed on a roof curb or A closed return duct system shall be used. This shall not gaskspecial frame other than a PORK roof curb, preclude use of economizers or outdoor fresh air intake. The comein c must b i applied to all surfaces that supply and return air duct connections at the unit should be come in contact with the unit underside. made with flexible joints to minimize noise. 5. Maintain level tolerance to 1/2"maximum across the entire The suppl and return air ducts stems should be designed for length or width of the unit. the CFM and static requirements of the job.They should NQI RIGGING AND HANDLING be sized to match the dimensions of the duct connections on Exercise care when moving the unit. Do not remove any the unit. packaging until the unit is near the place of installation.Rig the unit by attaching chain or cable slings to the lifting holes CAUTION. When fastening ductwork to side duct flanges on provided in the base rails. Spreaders, whose length exceeds unit, insert screws through duct flanges only. DO the largest dimension across the unit, MUST be used across NOT insert screws through casing. the top of the unit. Outdoor ductwork must be insulated and water- BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT proofed. IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY. Refer to Figure 10 for information concerning side and bottom supply and return air duct openings. Central Environmental Systems 3 530.18-N 10Y BAROMETRIC RELIEF/FIXED OUTDOOR AIR COMPRESSORS INTAKE DAMPER ASSEMBLY The compressors in the 7-1/2, 8-1/2 and 10 ton units are This damper assembly is shipped inside of the return air mounted on springs which have been tightened down for compartment. It serves as a barometric relief damper on units shipment only. After the unit is installed, back out the with economizer or as a fixed outdoor air intake damper on compressor bolts until the sleeve Gears the top grommet. units less economizer. The 12-1/2 ton units are shipped with compressor mountings On units with hotto return,install the damper assembly over factory-adjusted and ready for operation. Do NW loosen the opening in the side return air duct cover. (See Figure 2.) compressor mounting bolts. Remove the adhesive backed label covering this opening FILTERS before installing the damper assembly. On units with sida return, install the damper assembly in the 2"fiters are supplied with each unit.1"replacement filters may return air ductwork as close to the unit as possible. Cut an be used with no modification to the filter racks. Filters must opening 11-1/2" high by 17-1/2" wide in the ductwork to always be installed ahead of the evaporator coil and must be accommodate the damper device. kept clean or replaced with same size and type.Dirty filters will Attach the damper assembly into position by drilling six (6) reduce the capacity of the unit and will result in frosted coils or holes,9/64"dia.(#26 drill),using the holes in the hood flanges safety shutdown. Minimum filter area and required sizes are as a template and secure with the screws provided. shown in Table 4. On units less economizer,adjust the damper to the desired air SERVICE ACCESS flow opening by moving the damper bracket(inside of the hood) Access to all serviceable components is provided by the to one of the 3 positions provided. Position 1 will allow following removable panels: approximately 25% recirculated air flow, position 2 Compressorco compartment approximately 15/o and position 3 approximately 10/a.Ascrew , Sur comparartment(Two panels) on each side of the hood secures this bracket in place. • Blower compartment(T p ) SIDE SUPPLY AIR • Main control box DUCT COVER • Filter compartment Refer to Figure 10 for location of these access panels. CAUTION: Make sure that all screws are replaced on the unit to maintain an air-tight seal. THERMOSTAT The room thermostat should be located on an inside wall approximately 56"above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appliances. Follow manufacturer's instructions enclosed with thermostat for general installation procedure. Seven color ' coded insulated wires(#18 AWG)should be used to connect 0 3 thermostat to unit. POWER AND CONTROL WIRING Field wiring to the unit must conform to provisions of the "DDD National Electrical Code, ANSI/NFPA(latest edition) and/or local ordinances. The unit must be electrically grounded in SIDE RETURN AIR accordance with N.E.C. ANSI /NFPA(latest edition or local DUCT COVER codes. Voltage tolerances which must be maintained at the OUTDOOR compressor terminals during starting and running conditions REAR VIEW DUCT COVER are indicated on the unit Rating Plate and Table 1. FIG. 2-BAROMETRIC RELIEF/FIXED OUTDOOR The internal wiring harness furnished with this unit is an integral AIR DAMPER ASSEMBLY part of a UL and C.G.A.design certified unit. Field alteration to comply with electrical codes should not be required. CONDENSATE DRAIN A fused disconnect switch should be field provided for the unit. Plumbing must conform to local codes. Use a sealing The switch must be separate from all other circuits. Refer to compound on male pipe threads.Install a condensate drain line Figure 10 for installation location. If any of the wire supplied from the 3/4"female connection on the unit to spill into an open with the unit must be replaced, replacement wire must be of drain. the type shown on the wiring diagram. Refer to Table 9 for electrical data. NOTE. The condensate drain line MUSTbe trapped to provide Electrical line must be sized properly to carry the load. USE proper drainage. See Figure 3. COPPER CONDUCTORS ONLY.Each unit must be wired with NIT a separate branch circuit fed directly from the meter panel and CONDENSATE properly fused. CONNECTION CAUTION: When connecting electrical power and control wir- -S:J ing to the unit, waterproof type connectors MUST 3-MIN. BE USED so that water or moisture cannot be s- BASE drawn into the unit during normal operation. The RAILS above waterproofing conditions will also apply when installing a field-supplied disconnect switch. ��U� Refer to Figure 4 for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring FIG.3- RECOMMENDED DRAIN PIPING information. 4 Central Environmental Systems 530.18-N 10Y 292tZIMILM M COOLING I HEATING(ELECTRONIC THERMOSTAT) COOLING I HEATING(24 VOLT TNERMOSTATI THERMOSTAT' THERMOSTAT- TERMINALS UNIT TERMINAL RMINAL ISTRR Tel UNIT TERMINAL -- R STRI►To ADD __- r lit MM�R2•In Vplit 24 VOLT-2�- TRANSRORMIRTRANSORMER A2 *2e Von Thermostat 2TH0N70102.. ,..(''J rr[A�"Y! pDN'ER W/RMCf IRHMHSH I HaNb �IYI 10�0 i .r .w...�. 1 ElaGeerllo Programmable Thermoshe 2ET01 1 I I .wwn.Hr•70027A(YleludM allbbeee). 2TsrmllreY Al and A2 p"wlda•rNev ou�ll b cbee 1M oudoer ecor air I I emrc- hee I I r•-�:-� HlYllgele when Ile tllsrmwtat ewlk btlw MFCarA poeMon. ,,,,""I ! L______-__ o1":oi+fie. I + FIG.4-TYPICAL FIELD WIRING TABLE 2-GAS HEAT APPLICATION DATA TABLE 3 - PIPE SIZING CHART Input Output Terry.Rise"F Nominal Iron Pi Size Capacity. Capacity. Available on Gas Rate' At Full Input a Length in Fee Ft Models ( .Mr.) 1 in. 1-1/4 in. (Mbh) (Mbh) Min. Max. 10 132 278 520 1,050 163 129 71,E&e1/zTon 152 30 60 20 92 190 350 730 30 73 152 285 590 204 1 161 71,t-121hTon 190 30 60 40 63 130 245 500 245 194 10 6 121h Ton 22e 30 60 50 56 115 215 440 NOTE:Gas Heaters are shipped60 50 105 195 400 available far natural gas,but can be converted to L.P.with 0 0 3 18 7 Kit Model No.1NP0421(USA)or 1NP0427(CAN.).All furnaces meet the latest 70 46 980 43 96 10 30 California seasonal efficiency requirements. 1 Based on 1075 BtwFt3. 90 40 84 160 320 2The air flow must be adjusted to obtain a temperature rise within the range shown. 100 38 79 150 1 305 Maximum capacity of pipe in cubic feet of gas per hour.(Based upon a pressure drop of 0.3 COMBUSTION DISCHARGE inch water column and 0.6 specific gravity gas). The products of combustion are discharged horizontally through a screened (hooded) opening on the upper gas heat access 2. When required by local codes,a manual shut-off valve may panel. have to be installed outside of the unit. GAS PIPING 3. Use wrought iron or steel pipe for all gas lines. Pipe dope Proper sizing of gas piping depends on the cubic feet per hour should be applied sparingly to male threads only of gas flow required, specific gravityy of the gas and the length WARNING:Natural gas may contain some propane. Propane, of run. "National Fuel Gas Code"Z223.1 should be followed in being an excellent solvent, will quickly dissolve all cases unless superseded by local codes or gas company requirements. Refer to Table 3. white lead or most standard commercial com Theheatingc value of the gas may differ with locality.The value pounds. Therefore, a special pipe dope must be applied when wrought iron or steel pipe is used. shouldld b be checked with the local gas utility. Shellac base compounds such as Gaskolac or NOTE: There maybe a local gas utility requirement specifying Stalastic, and compounds such as Rectorseal#5, a minimum diameter for gas piping. All units require a Cycle's or John Crane may be used. 112 or314 inch pipe connection at the gas valve. 4. All P9 i P In should be cleaned of dirt and scale by hammering GAS CONNECTION on the outside of the pipe and blowing out the loose dirt and The gas supply line can be routed through the knockouts located scale. Before initial start-up, be sure that all of the gas lines on the front of the unit or through the opening provided in the external to the unit have been purged of air. unit's base.Refer to Figure 10 to locate these access openings. 5. The gas supply should be a separate line and installed in Typical supply piping arrangements are shown in Figures 5 and accordance with all safety codes as prescribed under"Limi- 6.All pipe nipples, fjttings and the gas cock are field-supplied. external shutoff. Pe tations". After the gas connections have been completed, A gas piping kft (1GP0402)is available for bottom supply with open the main shutoff valve admitting normalgas pressure Two grommets are shipped in the blower compartment in arts to the mains. Check all joints for leaks with soap solution or g PPe ( P other material suitable for the purpose. NEVER USE A bag toped to the blower housing)of every unit with gas heat and FLAME. should be used in the knockouts when the gas piping penetrates the front of the unit. 6. The furnace and its individual manual shut-off valve must be After the gas supply piping has been installed, the bottom disconnected from the gas supply piping system during any opening b should be sealed to prevent waterfrom leaking into the pressure testing of that system at test pressures in excess uilding.Gas piping recommendations: of 1/2 psig (3.48kPa). 7. A 1/8 inch NPT plugged tapping, accessible for test gage 1. A drip leg and a ground joint union must be installed in the connection, must be installed immediately upstream of the gas piping. gas supply connection to the furnace. Central Environmental Systems 5 530.18-N 10Y S .r DRIP LEG ` (Tole" FIG.5 - EXTERNAL SUPPLY CONNECTION FIG.6 - BOTTOM SUPPLY CONNECTION EXTERNAL SHUT-OFF EXTERNAL SHUT-OFF L.P. UNITS,TANKS AND PIPING OPTIONAL ECONOMIZER RAIN HOOD All gas heat units are shipped from the factory equipped for The following procedure should be used when assembling an natural gas use only.The unit may be converted in the field for economizer rain hood onto a unit. The outdoor and return air use with L.P. gas with accessory kit model number 1 NP0421 dampers,the damper actuator,the damper linkage,the outdoor (U.S.A.)or 1 NP0427(CAN.). and return air divider baffles and all the control sensors are factory mounted as part of the economizer option All L.P.gas equipment must conform to the safety standards of the National Fire Protection Association. All of the hood components,including the filters,the gasketing and the hardware for assembling are packaged and located For satisfactory operation,L.P.gas pressure must be 10.5 inch within the unit filter secion. (See Figure 8). W.0 at the unit under full load.Maintaining proper gas pressure depends on three main factors: 1. With filter section access panel removed,takeout the hood components, filters, gasketing and hardware described 1. The vaporization rate which depends on(a)the temperature above. Remove and discard the outdoor air opening cover of the liquid and(b)the"wetted surface"area of the container on back of the unit. or containers. 2. Assemble the rain hood per the following procedures: 2. The proper pressure regulation. (Two-stage regulation is recommended from the standpoint of both cost and effi- a)Apply gasketing to all hood components as follows: ciency.) -To the top outside surface and to the flange (toward 3. The pressure drop in the lines between regulators and unit) of each side plate. Extend gasketing 1/4" be- between the second stage regualtor and the appliance.Pipe yond the top and bottom of the flange to insure size required will depend on the length of the pipe run and adequate sealing. the total load of all appliances. -To the edge and flanges(in one continuous length)on Complete information regarding tank sizing for vaporization, each side of the center filter support. recommended regulator settings, and pipe sizing is available from most regulator manufacturers and L.P.gas suppliers. -To the top flange of the bottom filter support (on the side facing the unit). L.P.gas is an excellent solvent and special pipe compound must To the hood cover flange (only on unit sizes 10 tons be used when assembling piping for this gas as it will quickly dissolve white lead or most standard commercial compounds. and over).(No gasketing required on this flange for unit Shellac base compunds such as Rectorseal#5 are satisfactory sizes under 10 tons.) for this type of gas. GAS HEAT SLOTTED Check all connections for leaks when piping is completed,using ACCESS PANEL OPENING ACCESS a soap solution. NEVER USE A FLAME. P NEL VENT AND COMBUSTION AIR HOODS AR H00O AIR O 0 The vent and combustion air hoods (with screens)are shipped attached to the blower housing in the blower compartment. These hoods must be installed to assure proper unit function. Both hoods must be fastened to the outside of the gas heat access panel with the screws provided in the bag also attached COMeVSTION AIR to the blower housing. INTAKE NOOO The screen for the combustion air intake hood is secured to the inside of the access panel opening with three fasteners and the screws used for mounting the hood to the panel.The top flange of this hood slips in under the top of the access panel opening when installing. Refer to Figure 7. The vent hood is installed by inserting the top flange of the hood into the slotted opening in the access panel,positioning the vent screen between the hood flanges and the access panel, and securing in place. FIG.7- VENT AND COMBUSTION AIR HOODS 6 Central Environmental Systems 530.18-N 10Y b)Attach two filter guide angles to the inside of each side 5. Insert two (2) 1"filters into the center of the hood, coming llate using 3 screws for each angle. Note the hole to rest in the center filter support at the back of the hood. ocations on the angles for proper positioning when Press filters up against the filter guide angles on the side attaching them on the side plates.Tighten screws. plates and use 1 screw (B) on each side of hood to hold c) Attach the two side plates to the center filter support into position. using 4 screws on each side. Do not tighten screws. d)Attach the bottom finer sup ort between the side plates Insert two(2) 1"filters into the bottom filter support per the using 2 screws on each side. Do not tighten screws. same procedures as the center filters. e)Attach the hood cover to the side plates using 3 screws on each side. Do not tighten screws. NOTE. Install filters so that"Air Flow"arrows point upward, f) Set hood assembly on a flat surface to insure all com- toward the unit. ponents are plumb and now tighten all screws. 3. Attach the hood assembly over the outdoor air opening on ENTHALPY SET POINT ADJUSTMENT the unit duct panel as follows: CAUTION. Extreme care must be exercised in turning both the On unit sizes under 10 tons. the flange of the hood cover setpoint and minimum position adjusting screws to must be inserted in under the unit top cover flange. One prevent twisting them off. screw in the unit cover flange must be removed and one 6. The enthalpy set point for the dampers may now beset by screw (at the right hand comer of the unit cover flange) selecting the desired setpoint shown in Figure 9.Adjust as needs only to be loosened to allow the notched flange of follows: the hood cover to slide into place. Replace and tighten the 2 screws. s For a single enthalpy (Model 2EE04700324), carefully turn the set point adjusting screw to the "A", "B", "C"or On unit sizes 10 ton and over, secure the hood flange to D"setting corresponding to the lettered curve. the duct panel with 3 screws. Use holes in the hood cover • For a dual enthalpy (Model 2EE04700424), careful) flange as a template and drill 3 holes, 9/64"dia. (#26 drill) turn the set point adjusting screw fully clockwise past the into the duct panel. "D"setting. On all units, attach the hood side plate flanges to the duct 7. To check that the damper blades move smoothly without panel by drilling 6 holes,9/64"dia. (#26 drill)for each side binding, carefully turn the minimum position adjusting plate at the dimples provided in the duct panel.Secure hood screw fully clockwise and then energize and de-energize into position using 6 gasketed screws in each side plate. terminals "R"to "G". With terminals "R"to "G" energized, turn the minimum position screw counterclockwise until the 4. Secure the flange on the hood cover to the duct panel with desired minimum position has been attained. 3 screws. Use holes in the cover flange as a template and drill 3 holes,9/64"dia. (#26 drill)into the duct panel. 8. Replace the filter section access panel. GASKETED SIDE RETURN AIR HOOD COVER FLANGE DUCT OPENING SIDE OUTDOOR AIR DUCT OPENING SIDE SUPPLY AIR DUCT OPENING i A FILTER SECTION FILTER GUIDE ANGLE ACCESS PANEL L.H.SIDE PLATE —._-.-- -\` GASKETINO (Typical LH and RH side plate) REF. !B I GASKETED FLANGE (Typical LH and RH B side plate) FILTERS GASKETED FLANGE T GASKETING B CENTER (Both sides of R.H.SIDE PLATE FILTER SUPPORT support) BOTTOM FILTER SUPPORT FIG.8- ECONOMIZER RAIN HOOD ASSEMBLY(OPTION) Central Environmental Systems 7 530.18-N 10Y a w Be IN 10s lots 4•.1 I>K I I>fS l I.l 140+1 141111 CONTROL CONTROL POINT CURVE (APPROX'DEG•) AT SO%Rh A 73 1221 701211BO C $71151 I....I O S2(171 7_S OpA 1.1 p RELATIVE �r 11 : HUMIDITY �r �r BS .8 a n..11 0• a its A 1131 s o so C 101 L O Is D a1 171 1...1 is 11.6 ts�0 D C [i A 2S N .S Is SS i0 IS Its 75 ts0 IS 110 IS 100 IIS 11 A, 14.51 171 II.1 loll 115.51 lu.a 1211 1141 1".11 1..111 1771 (SH 1361 140.51 DRY BULB TEMPERATURE(APPROXIMATE)-FAHRENNEIT 10ELSIUSI FIG.9- ENTHALPY SET POINT ADJUSTMENT TABLE 4-PHYSICAL DATA MODEL DCG WE IGHTS(LBS) 18-1/2 /2 Ton 1100 EVAPORATOR CENTRIFUGAL BLOWER Dia.x Wd.in. 1202 12 12 x 12 15 X 12 15 x 12 Ton 1125 BLOWERFAN MOTOR HP STANDARD 2 2 2 3 BASIC UNIT 0 Ton 1220 EVAPORATOR ROWS DEEP 4 4 4 4 ACCESSORIES — COIL FINS PER INCH 15 15 1 15 15 Economizer 77 Motorized OUTDOOR PROPELLER DIA. in. 24 ea. 24 ea. 24 ea. 24 ea. Outdoor Air 75 FAN FAN MOTOR HP 1/2 ea. 12 ea. 12 ea. 3/4 ea. Damper (Two Per Unit) CONDENSER ROWS DEEP 2 2 2 2 COIL FINS PER INCH 13 13 13 13 QUANTITY PER UNIT 12"X 24"X 2" 2 2 AIR QUANTITY PER UNIT 16"X 24"X 2" 2 2 2 3 FILTERS (SEE NOTE) QUANTITY PER UNIT 18"X 24"X 2" 2 2 CHARGE REFRIGERANT 22 SYSTEM NO. 1 6/8 7/4 8)0 1 10/10 Ibs./oz. 7 NOTE:Filter racks are adapted for 1'or 2"thick filters. 8 Central Environmental Systems 530.18-N 10Y VVff AM comprAla011 W DtmsT HIM nal reo AAxCM 0"•u•) RETURN AIR Dt_coNteEcrMWifICN ca+maeetnita0 LOCATION Elaw SUPPLYAIR callott� 3>7w IT.W2 TerO COIL CONDENSER AIR *-2 Tee) sna � -J•', OUTDOOR AIR (,0 Tee) > 41•74 L --.•' (Economizer) (12.1/2 Tend ' COMKMIION 1-IN y4 / INL AIRET►loco All dimensions are in inches.They are sub- RLTEAACCEtM'. -' 744 / )ect to change without notice. Certified di- •tx Fe4it A°Acg T mensions will be provided upon request. OONO D1MN1O0N" 7, j�� (C) I "' UTILITIES ENTRY DATA Is«ow•w r ImNep �2•t talwls n rOa'M"'1D ^"� x wrev OPENING IS"Do""r tr tss.ssry .=w�Y CONTROL am sum HOLE SIZE USED FOR AND tgETuat A/1-_ ACCEM 3/4"KO Control Side A > 7/8"KO Wiring Bottom' Power Wiring " FRONT VIEW B 2"KO Side or Bottom)* 24 �/ z C L 2"KO Gas Pi i Front D I 1-11/16"KO Gas Piping(Bottom)* -a"SUPPLY 2044 lNTIIY 'Openings in the bottom of the unit can be located by the slice in the insulation. (A) UNIT BASE WITH RAILS CONTV0L Williams 7.114 Shan Mps'rMY Is es.sesls bat. dual apenl (s) s!•trt al 0so PlainsPlainseeao WA ma some. FOR"INIUMM"a ENTRY t�tl4 ECONOMIZER RAIN HOOD NOTE:For curb•nwunbd units. 7 us FIXED refer to the duct hen-or I'mansions OUTDOOR AIR of the curb tm the prapsr size of the HOOD supply and return air duct connections. 3N'CONDENNSATE El DUCT COVERS-Units are shipped with all air duct DRAIN (B)P0WER WIRING openings covered. (MUM be trapped) ENTRY \ For sldfl duct applications; 27' 1.Remove and discard the supply and return air duct f� 2gi covers. 1 0 2.Connect ductwork to duct flanges on the rear of the 1- unit. 7" For bottom duct applications; 3-112 1.Remove the side supply and return air duct covers to 3.34•� to•s�a 4.,R• gain access to the bottom supply and return air duct !`-- zs' 71• covers. 2.Remove and discard the bottom duct covers. DETAIL'Y' (UNIT WITH ECONOMIZER RAIN HOOD) 3.Replace the sae duct covers. CLEARANCES Front 24" EVAPORATOR COIL Back 12"(Less Economizer) 36" With Economizer ® Left Side(Filter Access) 24"(Less Economizer) 54" With Economizer Right Side Cond.Coil 24" Below Unit' 0" 24ve 72"with 36"maximum Above Unite Horizontal Overhang •. R1 , �) 61N For Outdoor Air Dischar e Locate unit so that the vent air outlet hood is at least: •Three(3)feet above any forced air inlet located within 10 horizontal feet(excluding those integral to the unit). • • 2dff! •Four(4)feet below,4 horizontal feet from,or 1 foot above any door or gravity air inlet 22-V0 into the building. 2�t8 Four(4)feet from electric meters,gas meters,regulators and relief equipment. 2Units may be installed on combustible floors made from wood or class A,B or C 4 TO61! roof covering material. ACCF88 3 Units must be installed outdoors.Overhanging structures or shrubs should not CONDENSER 17 to REAR VIEW obstruct the condenser air discharge outlet. NOTE:A 1"clearance must be provided between any combustible material and the COIL supply air ductwork for a distance of 3 feet from the unit. The products of combustion must not be allowed to accumulate within a confined FIG. 10 - DIMENSIONS& CLEARANCES- 7-1/2—12-1/2 TON space and recirculate. Central Environmental Systems 9 530.18-N 10Y TABLE 5-SUPPLY AIR BLOWER PERFORMANCE (7-1/2,8-1/2& 10 TON) MODEL DCGO90-(SIDE DUCT APPLICATIONS) BLOWER SPEED, 2250 2550 1 3000 3400 3750 RPM ESP BHP KW ESP I BHP KW ESP I BHP KW ESP BHP KW ESP BHP KW 975 0.83 1.16 1.08 0.66 1.27 1.18 0.37 1.45 1.35 0.08 1.65 1.54 1025 0.98 1.21 1.13 0.82 1.34 1.25 0.52 1.54 1.44 0.21 1.75 1.63 1070 1.12 1.32 1.23 0.95 1.46 1.36 0.67 1.68 1.57 0.37 1.89 1.76 0.07 2.11 1.97 1130 1.31 1.43 1.33 1.16 1.57 1.46 0.86 1.83 1.71 0.56 2.04 1.90 - - - 1175 1.51 1.51 1.41 1.36 1.67 1.56 1.07 1.92 1.79 0.75 2.18 2.03 1220 1 1.68 1 1.66 1.55 1.53 1 1.81 1 1.69 1.23 2.10 1.96 - - MODEL DCG090- BOTTOM DUCT APPLICATIONS BLOWER SPEED, 2250 2550 3000 3400 3750 RPM ESP BHP KW ESP I BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 975 0.76 1.16 1.08 0.57 1.27 1.18 0.24 1.45 1.35 - - - 1025 0.91 1.21 1.13 0.73 1.34 1.25 0.39 1.54 1.44 0.04 1.75 1.63 1070 1.05 1.32 1.23 0.86 1.46 1.36 0.54 1.68 1.57 0.20 1.89 1.76 1130 1.24 1.43 1.33 1.07 1.57 1.46 0.73 1.83 1.71 0.39 2.04 1.90 1175 1.44 1.51 1.41 1.27 1.67 1.56 0.94 1.92 1.79 0.58 2.18 2.03 1220 1 1.61 1.66 1.55 1 1.44 1 1.81 1.69 1.10 2.10 1.96 - MODEL DCG102- SIDE DUCT APPLICATIONS) rFM BLOWER SPEED, 2550 3000 3400 3750 RPM ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 975 0.66 1.27 1.18 0.37 1.45 1.35 0.08 1.65 1.54 1025 0.82 1.34 1.25 0.52 1.54 1.44 0.21 1.75 1.63 1070 0.95 1.46 1.36 0.67 1.68 1.57 0.37 1.89 1.76 0.07 211 1.97, 1130 1.16 1.57 1.46 0.86 1.83 1.71 0.56 2.04 1.90 0.16 2,22 2.06 1175 1.36 1.67 1.56 1.07 1.92 1.79 0.75 2.18 ; 2.03 0.31 2.34 2.16' 1220 a 1.53 1.81 1.69 1.23 2JO 1 1.96 0.86 2.37 2,15' 0.48 2.78 2.56 MODEL DCG102-(BOTTOM DUCT APPLICATIONS) BLOWER SPEED, 2550 3000 3400 3750 RPM ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 975 0.57 1.27 1.18 0.24 1.45 1.35 - - - 1025 0.73 1.34 1.25 0.39 1.54 1.44 0.04 1.75 1.63 - - - 1070 0.86 1.46 1.36 0.54 1.68 1.57 0.20 1.89 1.76 0.04 2,11 1,97` 1130 1.07 1.57 1.46 0.73 1.83 1.71 0.39 2.04 1.90 0.13 222 2.06 1175 1.27 1.67 1.56 0.94 1.92 1.79 0.58 2.18 2.03 0,28 234 2.16 1220 1 1.44 1 1.81 1.69 1 1.10 2,10 1.96 0,66 2.37 2.15 036 2.78 2.56 MODEL DCG120-(SIDE DUCT APPLICATIONS) BLOWER CEM SPEED, 3000 3500 4000 4500 5000 RPM ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 860 1.05 1.40 1.31 0.85 1.58 1.48 0.62 1.80 1.68 0.32 2.05 1.91 - 915 1.23 1.55 1.45 1.05 1.76 1.64 0.80 1.98 1.85 0.51 2,23 2.08 0.22 2.48 2.31 950 1.42 1.68 1.57 1.24 1.91 1.78 1.00 2,14 2.00 0,70 2.43 2.27 0.40 2,72 2.54 1000 1.60 1.83 1.71 1.44 2.07 1.93 1,20 2.33 :I 2.17 0.93 2.62 2.45 0.65 2.91 2,72 1050 1.80 1.98 1.84 1.65: 2.25 2.10 1.42 2.55 237 1.14 2.86 ', 2.67 0.85 3.17 2.96 1090 1.99. 2.12 1.97 1.84E 2,41>' 2,94 1.63 2,72 2.54 ` 1,34 3.06 2.86 MODEL DCG120- BOTTOM DUCT APPLICATIONS BLOWER rFM SPEED, 3000 3500 4000 4500 1 5000 RPM ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 860 0.92 1.40 1.31 0.67 1.58 1.48 0.39 1.80 1.68 0.02 2.05 1.91 915 1.10 1.55 1.45 0.87 1.76 1.64 0.57 1.98 1.85 0.21 2.23 2,08 950 1.29 1.68 1.57 1.06 1.91 1.78 0.77 2.14 2,00 0.40 2A3 2.27 0,04 2.72 2.54 1000 1.47 1.83 1.71 1.26 2.07 1.93 0,97 2.33; 2.17% 0.63 2.62 2.45 0.29 ' 2,91 2,72 1050 1.67 1.98 1.84 1 A 2.25' 2,10' 1 J 9. 2,55 2.37 0,84 < 2.86 2.67 0.49 3,17 ' 2.96 1090 fA 2.12 1.97 1.661 2,41 2.24 t,40'' 247 2,54 1.04 1 3.06 1 2.86 NOTES:Blower performance includes a wet evaporator coil,2 filters and the maximum number of heat exchangers. Refer to Table 7 for the resistance of the unit accessories. ESP-External Static Pressure available for the supply and return air dud sytem.All internal unit resistances have been deducted from the total static pressure of the blower. -Larger Horsepower Alternate Motor Required. 10 Central Environmental Systems TABLE 6-SUPPLY AIR BLOWER PERFORMANCE (12-1/2 TON) 530.18-N10Y MODEL DCG150-(SIDE DUCT APPLICATIONS) BLOWER CFM SPEED, FES 4000 4500 5000 5500 6000 RPM BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 960 2.14 2.00 0.70 2.43 2.27 040 272 2.54 0.11 3.03 2.831000 . 2.33 2.17 0.93 2.62 2.45 0.65 2.91 2.72 0.35 3,24 3.03 0.16` 4.20 3,91 1050 1.42 2.55 2.37 1.14 2.86 2.67 0.$5 317` 2.96: 0.62 4,06 3,79 0,39 4Z3 4,22 1090 1.63 2.72 2.54 1.34 3.06 2.86 1.10i 3.7$i 3.53 Q.78 4,28 3,99 ' 0,58 4,79 4,46 1105 2.$7 1,47 1140 l,91 3.25 3.03 1:63 3;66 3.4b 1.35 4.11' 3.$3 1.02 4.53 'i 4.22 0.85` 5.12 4.77 MODEL DCG150-(BOTTOM DUCT APPLICATIONS) BLOWER CFM SPEED, 4000 4500 5000 5500 6000 RPM ESP BHP KW TESPBHP KW ESP BHP KW ESP BHP KW ESP BHP KW 960 0.77 2.14 2.00 2.27 0.04 2.72 2.541000 0.97 2.33 2.17 2.45 0.29 2.91 2.721050 1.19 2.55 2.37 2.67 046: 3,172 0,281090 140 2.72 2.54 2.86 Q,74 3,78 353 0,42 4.28 3.990.18 4,79 4:46 1105 1.533.62 0,49 4.3-5 4,06 0.26 4,89 4.56 1140 _.1AA 3. 4.5 4. 0.4 5:1 4.77 NOTES: Blower performance includes a wet evaporator coil,2'filters and the maximum number of heat exchangers. Refer to Table 7 for the resistance of the unit accessories. ESP.External Static Pressure available for the supply and return air dud sytem.All internal unit resistances have been deducted from the total static pressure of the blower. Larger Horsepower Alternate Motor Required. TABLE 7-ACCESSORY STATIC RESISTANCES' EXTERNAL STATIC PRESSURE DROP-RESISTANCE IWG DESCRIPTION CFM 2250 3000 4000 5000 00 Economizer/Motorized Dam r 0.02 0.02 0.03 0.05 1 0.07 'Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table. TABLE 8- BLOWER MOTOR AND DRIVE DATA MOTOR' ADJUSTABLE FIXED BLOWER MOTOR PULLEY BLOWER PULLEY BELTS MODELS RANGE SERVICE FRAME EFFICIENCY PITCH]BORE PITCH PITCH(RPM) HP FACTOR SIZE �'�,) DIA. IN DIA. BORE LENGTH DESO OTY IN. ) tied ) I NATION DCG090 2 1.20 56 82.0 3.4-4.4 7/8 6.2 1 50.3 A49 1 DCG102 975-1220 2 3 1.20 56 82.0 3.4-4.4 7/8 6.2 1 50.3 A49 1 DCG120 860-1090 3 1.20 56 82.0 3.4-4.4 7/8 7.0 1 57.3 A56 1 860-1090 3 1.20 56 82.0 3.4-4.4 7/8 7.0 1 57.3 A56 1 DCG150 r.60-1140 5 1.15 184 82.0 4.9-5.9 1-1/8 8.9 1 BX61 62.8 Notched 1 All motors are 1750 RPM,have solid bases and are inherently protected.These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any heating device. Central Environmental Systems 11 530.18-N 10Y TABLE 9- ELECTRICAL DATA OUTDOOR SUPPLY TOTAL MIN. COMPRESSOR FAN BLOWER AIR UNIT MAX. H CR WIRF,� POWER (*I and#t2) MOTOR, AMPAPS FUS SIZE, MOTOR, � BREAKER AWG MODEL SUPPLY (#FLA 2) Fes` AMPS AMPS SIZE, RLA LRA AMPS EACH 2HP 3HP 5HP 2HP 3HP 5HP 2HP 3EACH -LEACH I I HP 5HP 208/230-3-60 14.1 130 2.3 7.5 43.8 50 50 8 D3CG090 460-3-60 7.1 64 1.3 3.4 21.9 25 25 12 575-3-60 5.8 52 1.3 2.7 18.3 20 - 14 208/230-3-60 16.0 137 2.3 7.5 10.6 48.2 51.3 60 60 8 6 D3CG102 460-3-60 8.3 69 1.3 3.4 4.8 24.8 26.2 30 30 12 10 575-3-60 7.1 58 1.3 2.7 3.9 21.2 22.4 25 - 12 12 208/230-3-60 16.7 150 2.3 7.5 10.6 49.6 52.7 60 60 8 6 D3CG120 460-3-60 9.6 73 1.3 3.4 4.8 27.6 29.0 35 35 10 10 575-3-60 1 8.3 62 1.3 2.7 3.9 24.1 25.3 30 - 12 10 208/230-3-60 1 28.2/17.3 150/220 3.5 - 10.6 15.1 - 70.2 74.7 90/100 90/100 - 4 4' D3CG150 460-3-60 1 14.1/9.6 173t108 2.5 4.8 7.5 37.0 39.7 50 50 8 8 575-3-60 1 11.5/8.3 1 62/88 2.5 3.9 5.9 31.7 33.7 40/45 1 10 1 10 NOTES: 1.Dud numbers shown as-A.2/17.T amps indicates compressor s'l/i2 respectively. 2 Dud dement.tirrr delay type.Anps shown as'90/100'indicates rating for 3 HP/5 HP.respectively. 3.Based an we capper conducim,unless otherwise indicated. 'Based on 75'C copper conductors. OPERATION COOLING SYSTEM GENERAL The cooling section is a complete factory package utilizing an With the proper thermostat, continuous blower operation is air-cooled condenser. The system is factory-charged with possible by closing the R to G circuit.This,of course,alters the Refrigerant-22.The compressors are hermetically sealed and sequences for this component operation. internally sprung. HEATING SYSTEM The compressors also have inherent (internal) protection. If Thefollowing sequence describes the operation of the gas heat there is an abnormal temperature rise in a compressor, the section. protector will open to shut down the compressor. CONTINUOUS BLOWER:With the room thermostat switch set PRELIMINARY OPERATION COOLING to "ON", the supply air blower will operate continuously. The normally closed contact "K5-1" provides 24 volt power to the After installation has been completed,energize the crankcase "3M" relay. The "3M-1"and "3M-2" power contacts close and heaters for at least four hours before operating unit. After this the blower motor operates. initial warm-up, the compressors should be given three false starts(energized just long enough to make a few revolutions) INTERMITTENT BLOWER: With the room thermostat with 5-7 minutes delay between each start before being put into system switch set to the"AUTO"or"HEAT"position and the full time service. fan switch set to "AUTO", the supply air blower will operate NOTE: Prior to each cooling season, the crankcase heaters after the room thermostat calls for heat and the time delay must be energized at least 10 hours before system is relay closes. put into operation. COOLING SEQUENCE OF OPERATION The "TH1" closes, the draft motor relay "DMR" is energized. The "DMR" power contact closes which energizes the line When the thermostat calls for "first-stage" cooling, the low voltage draft motor. As the speed of the draft motor reaches voltage control circuit from "R" to "G" and "Y1" (wiring approximately 2500 RPM, the centrifugal switch contact schematic) is completed to energize compressor #1, located on the end of the draft motor shaft closes to power the condenser fan motor#1 and blower motor simultaneously. ignition control"IC". When the thermostat calls for "2nd-stage" cooling, the low After 15 seconds,the"IC"will start the ignitor sparking and will voltage control circuit from"R"to"Y2"is completed to energize open the redundant valve located inside the main gas valve compressor#2 and condenser fan motor#2. "GV" to allow a flow of gas to only the carryover tube. See After the thermostat is satisfied and opens, all components Figure 11. Only after the pilot flame has been Ignited and the likewise stop simultaneously. presence of pilot flame detected at the "IC" by a signal sent 12 Central Environmental Systems 530.18-N 10Y back through the flame sensor is sparking terminated and the 3. Redundant Gas Valve-This valve is an integral part of the main gas valve opened. main gas valve and is located up stream of the main gas valve. Should the main gas valve fail in the open position Gas flows into each of the main burners and is ignited from the the redundant valve serves as a back up and shuts off the carryover tube flame. flow of gas. If "IC"fails to detect a pilot flame, it will continue to try for a 4. Flame Sensor Rod This sensor rod is located on the far maximum of 85 seconds to ignite the pilot tube.If the pilot flame side of the carryover tube. If the ignition control does not is not detected,then"IC"will soft lock out for 5 minutes. If the receive a signal from the flame sensor indicating that the Pilot flame is not detected after 16 retries, then "IC"will hard pilot flame has ignited properly,the main gas valve will not ock out the first stage furnace operation until 24V power is open.If the flame sensorfalls to detect the pilot flame during removed from the module either at the unit or by resetting the operation of the main burners,a signal is sent to the ignition room thermostat. control to close the main gas valve. At the same time power was supplied to the"DMR", a parallel 5. Rollout Switch This switch is located in the burner circuit activates"TDR"which closes"TDR"after approximately vestibule. In the event of a sustained main burner flame 16 seconds and energizes"K5"which closes"KS-2"and starts rollout, it shuts off the ignition control and closes the main the blower by energizing"3M". gas valve. When "TH2" closes calling for second stage heating, it TABLE 10 - LIMIT CONTROL SETTING energizes"W2"on the gas valve"GV"directly. Units Ca a MBH Limit Control When the heating cycle is complete, "TH-1" opens Tons In 0UtQUt o ens IF de-energizing the"DMR"and"IC",thus closing the redundant 7-1/2,8-1/2 163 129 180 and main gas valves. The blower motor continues to run 7-12,8-12 204 161 170 (approximately 15 seconds after the furnace is shut down 10 1212 2 until 10, 12-12 245 19 170 194 170 "TDR"opens de-energizing the"K5"and"3M"relays. REDUNDANT MAIN VALVE VALVE _ HEAT ANTICIPATOR SETPOINTS GAS MAINI It is important that the anticipator setpoint be correct. Too high of a setting will result in longer heat cycles and a greater I temperature swing in the conditioned space. Reducing the _ _____j TO MAIN value below the correct setpoint will give shorter"ON"cycles GAS VALVE TO PILOT BURNER BURNER and may result in the lowering of the temperture within the FIG. 11 -GAS VALVE PIPING conditioned space. SAFETY CONTROLS Gas Valve Anti cipatoran 1st Stage2n The control circuit includes the following safety controls: Honeywell VR8520 0.50 amp1. Limit Control (LSSL This control is located inside the heat white-Rodgers exchanger compartment and is set to open at the 36C76 0.60amp0. temperature indicated in Table 10. It resets automatically. The limit switch operates when a high temperature condition, caused by inadequate supply air flow occurs, PRE-START CHECK LIST thus shutting down the ignition control and closing the main gas valve and energizing the blower. Complete the following checks before starting the unit. 2. Centrifugal Switch (CS)_ If the draft motor should fail, the 1. Check the type of gas being supplied. Be sure that it is the centrifugal switch attached to the shaft of the motor same as listed on the unit nameplate. prevents the ignition control and gas valve from being 2. Make sure that the vent and combustion air hoods have energized. been properly installed. Central Environmental Systems 13 530.18-N10Y START-UP OPERATING INSTRUCTIONS Adjust as follows: CAUTION. This furnace is equipped with an intermittent pilot 1. Remove the cap on the regulator. It's located next to the and automatic re-ignition system.DO NOTattemot push-on electrical terminals. to manually light the pilot. 2. To decrease the gas pressure, turn the adjusting screw TO LIGHT PILOT AND MAIN BURNERS: counterclockwise. 1. Turn"off"electric power to unit. 3. To increase the gas pressure, turn the adjusting screw clockwise. 2. Turn room thermostat to lowest setting. NOTE: The correct manifold pressure for these furnaces is 4.1 3. Turn gas valve knob to"on"position. IWG t0.3. 4. Turn"on"electric power to unit. PILOT CHECKOUT 5. Set room thermostat to desired temperature. The pilot flame should envelope the end of the flame sensor. (If thermostat"set"temperature is above room temperature, Refer to Figure 13. To adjust pilot flame, (1) remove pilot pilot burner ignition will occur and,after an interval to prove adjustment cover screw,(2)increase or decrease the clearance pilot flame, main burners will ignite). for air to the desired level, (3) be sure to replace cover screw after adjustment to prevent possible gas leakage. TO SHUT DOWN: 1. Turn"off"electric power to unit. BURNER ASSEMBLY BRACKET 2. Depress knob of gas valve while turning to"off"position. / FLAME SENSORBULB POST-START CHECK LIST(GAS) After the entire control circuit has been energized and the heating section is operating,make the following checks: ' 1. Check for gas leaks in the unit piping as well as the supply piping. \ 2. Check for correct manifold gas pressures. See"Checking CARRY-OVER TUBE Gas Input". 3. Check the supply gas pressure. It must be within the limits FIG. 13- PROPER FLAME ADJUSTMENT shown on rating nameplate. Supply pressure should be checked with all gas appliances in the building at full fire.At Put the system into operation and observe through complete no time should the standby gas line pressure exceed 13", cycle to be sure all controls function properly. nor the operating pressure drop below 5.3"for natural gas units. If gas pressure is outside these limits, contact the BURNER INSTRUCTIONS local gas utility for corrective action. MANIFOLD GAS PRESSURE ADJUSTMENT To check or change burners, pilot or orifices, CLOSE MAIN MANUAL SHUT-OFF VALVE AND SHUTOFF ALL POWER TO Small adjustments to the high-fire gas flow may be made by THE UNIT. turning the pressure regulator adjusting screw on the automatic gas valve. Refer to Figure 12. 1. Remove the two screws holding either end of the manifold to the burner supports. ON-OFF CONTROL e 2. Open the union fitting in the gas supply line just upstream of the unit gas valve and downstream from the main manual shut-off valve. HIGH FIRE ADJ. • (UNDER SCREW) • 3. Remove the gas piping patch plate. 4. Disconnect wiring to the gas valve and spark ignitor. Remove the mandold-burner gas valve assembly by lifting up and pulling back. o Bumers are now accessible for service. PILOT ADJ. (UNDER SCREW) Reverse the above procedure to replace the assembly. Make sure that burners are level and seat at the rear of the heat FIG.12 -TYPICAL GAS VALVE exchanger. 14 Central Environmental Systems .: .: . . . . . . .. . . . r. 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TABLE 12 -GAS RATE-CUBIC FEET PER HOUR After the temperature rise has been determined,the cfm can Seconds Size of Test Dial be calcualted as follows: for One 1/2 cu.ft. 1 cu.ft. CFM— Btuh Input x 0.8 10 180 360 1.08 x OF Temp. Rise 12 150 300 257 After about 20 minutes of operation, determine the furnace 16 113 225 temperature rise.Take readings of both the return air and the 18 100 200 heated air in the ducts(about six feet from the furnace)where 20 90 180 they will not be affected by radiant heat. Increase the blower 22 82 164 cfm to decrease the temperature rise;decrease the blower cfm 24 75 150 to increase the rise.Refer to Table 8 for blower motor and drive 26 69 138 data. 28 64 129 BELT DRIVE BLOWER 30 60 1 20 32 56 11313 All units have belt drive single-speed blower motors. The 34 53 106 variable pitch Pulley on the blower motor can be adjusted to 36 50 100 obtain the desired supply air CFM. 38 47 95 40 CHECKING GAS INPUT 42 a3 as NATURAL GAS 44 41 82 46 39 78 1. Turn off all other gas appliances connected to the gas meter. 48 37 75 50 36 72 2. With the furnace turned on, measure the time needed for 52 35 69 one revolution of the hand on the smallest dial on the meter. 54 34 67 Atypical gas meter usually has a 1/2 or a 1 cubic foot test 56 32 64 dial. 58 31 62 60 30 60 3. Using the number of seconds for each revolution and the Example:By actual measurement,it takes 19 seconds for the hand on the 1-cubic size of the test dial increment, find the cubic feet of gas foot dial to make a revolution with just a 100,000 Btuh furnace running.Using this consumed per hour from Table 12. information,interpolate for 19 seconds in the first column in the table above.Read across to the column headed"1 cubic Foot",where you will see that 190 cubic If the actual input is not within 5%of the furnace rating (with feet of gas per hour are consumed by the furnace at that rate.Multiply 190 x 1050 allowance being made for the permissible range of the (the Btu rating of the gas obtained from the local gas company).The result is regulator setting), replace the orifice spuds with spuds of the 199,500 Btuh,which is close to the 204,000 Btuh rating of the furnace. proper size. SECURE OWNER'S APPROVAL: When the system is functioning properly, secure the owner's approval. Show him the location of all disconnect switches and the thermostat. Teach him how to start and stop the unit and how to adjust tem- perature settings within the limitations of the system. 16 Central Environmental Systems 530.18-N 10Y MAINTENANCE NORMAL MAINTENANCE CLEANING FLUE PASSAGES AND HEATING CAUTION: Prior to any of the following maintenance proce- ELEMENTS dures, shut off all power to the unit to prevent personal injury. With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning. If the element Periodic maintenance normally consists of changing or should become sooted, it can be cleaned as follows: cleaning filters and(under some conditions)cleaning the main burners. 1. Remove the burner assembly as outlined in 'BURNER FILTERS-Inspect once a month.Replace disposable or clean INSTRUCTIONS". withpermanentdisposable.type as necessary.DO NOT replace permanent type 2 Remove the roof over the gas heat section. MOTORS-Indoor fan and outdoor fan motors are permanently 3. At the top front of the heat section, remove the screws lubricated and require no maintenance.Ventor motor is factory holding the top of the flue collector box. Carefully remove lubricated for an estimated 10 year life. the top of the flue collector box without ripping the adjacent insulation. OUTDOOR COIL-Dirt should not be allowed to accumulate on the outdoor coil surface or other parts in the air circuit.Cleaning 4. On the inside of the flue collector box,remove the flue baffle should be as often as necessary to keep coil clean.Use a brush, from the tube interiors. vacuum cleaner attachment, or other suitable means. If water 5. Using a wire brush on a flexible wand, brush out the inside is used to clean coil, be sure power to the unit is shut off prior 9 to cleaning. of each heat exchanger from the burner inlet and flue outlet ends. NOTE. Exercise care when cleaning the coil so that the coil fins 6. Brush out the inside of the flue collector box and the flue are not damaged baffles. Do not permit the outdoor air discharge to be ob- structed by overhanging structures of shrubs. 7. Run the wire brush down the vent tube from the flue collector end. BURNER & PILOT - Periodically (at least annually at the beginning of each heating season) make a visual check of the 8. If soot build-up is particularly bad, remove the vent motor pilot and main burner flame. If necessary, adjust main burner and clean the wheel and housing.Run the wire brush down primary air shutters so that no yellow flame is observed as the flue extentions at the outlet of the vent housing. explained under"BURNER AIR SHUTTER ADJUSTMENT". If g. After brushing is complete, blow all brushed areas with air it is not possible to adjust for the proper flame,the burners may or nitrogen. Vacuum as needed. need cleaning. 10.Replace parts in the order they were removed in Steps 1 TO CLEAN BURNERS - Remove them from the furnace as through 4. explained in'Burner Instructions".Clean burners with hot water applied along top of the burner. 11. When replacing the top of the flue collector box, be careful COMBUSTION AIR DISCHARGE-Visually inspect discharge so as not to tear the adjoining insulation. outlet periodically to make sure that the buildup of soot and dirt 12.Assure that all seams on the vent side of the combustion is not excessive. If necessary, clean to maintain adequate system are air tight. Apply a high temperature (+500°F) combustion air discharge. sealing compound where needed. Central Environmental Systems 17 530.18-N 10Y TROUBLESHOOTING 1. Draft motor operates and furnace lights but supply air 3. The draft motor runs but the furnace does not light and the blower does not start after a short time delay with room sparker does not spark. thermostat fan switch set to"AUTO". a. Set fan switch to"ON". tf blower motor runs,go to Step f. a. Check all 24 volt connections from the relay board to ff it does not, check to see if line voltage is being and in the gas heat section.Check low voltage connec- supplied to the contacts of the contactor(3M),and if the lions to the(TDR)located in the control box. contactor is pulled in.Check for loose wiring. b. If the fumace is hot,it may be out on an over tempera- b. If (3M) is pulled in, touch the supply air blower motor ture condition,wait for limit reset. housing. N it is hot, the motor may be off on inherent c. ff the furnace is cold, check for 24 volts at wire 64 protection.Disconnect power to the unit and check the blower motor capacitor. If it is defective, replace it with attached to the time delay relay (TDR) located in the one of equal capacitance and voltage. main control box. If 24 volts is not found, replace the TDR relay. c. If (3M) is pulled in and the blower motor still does not d. If 24 volts is found at wire 64,remove the wires attached run, replace the blower motor. to the (TDR) and with a VOM, check for continuity d. If (3M) is not pulled in, check for 24 volts at the (3M) across contacts 1 and 2. If none is found,the(TDR)is coil. If 24 volts is present, replace the(3M)contactor. open and must be replaced. ff there is continuity, re-attach the wires. e. If 24 volts is not present at the(3M)coil,check for loose With the draft motor running, check for 24 volts at 24 volt wiring back to the relay board. Check control terminal 25V on the ignitor control (IC) where the red wiring to the room thermostat. If all is fine, replace the lead from the draft motor attaches. If 24 volts is not relay board. present, the centrrfugal switch (CS) has not closed or has gone bad.Check the line voltage to the unit, if it is f. lt the blower motor runs with the fan switch in the"ON" correct replace the draft motor. If line voltage is low call position but does not run soon after the furnace has the power company. ignited with the fan switch in the"AUTO"position,check for loose 24 volt wiring between the relay board in the e. If 24 volts is present at the ignitor control, check all main control box, the Mate-N-Lok connector in the control wiring at the ignitor control and the high tension partition between the evaporator and gas heat sections wire to the ignitor.Check that the greeen ground wires and the time delay relay(TDR). from the ignitor control,the gas valve and pilot burner are all intact and making good electrical connection. g. 9 all control wiring is fine,check for 24 volts at the relay Check to make sure that the ceramic insulator on the board. If 24 volts is present, replace the relay board. If p6lot ognitor or sensor is not broken or cracked, if all are 24 volts is not present, replace the(TDR)relay. intact replace the ignition control"IC". NOTE. The furnace may shut itself down on a high tempera- 4. The draft motor runs and the sparker sparks at the pilot lure condition during the procedure, but this will not burner but the pilot does not ignite and a gas odor is IIQt effect the test if it is done within 5 minutes of furnace detected at the draft motor outlet. shut-down. 2. The suppply air blower operates but the draft motor does not a. Check to make sure gas is being supplied to the unit. when tfte room thermostat is set to call for heat and the fan Make sure that the gas pressure to the unit is within the switch in the"ON"position. proper limits as described in the"POST START CHECK a. The draft motor has inherent protection. If the motor shell LIST"and that the pilot adjust screw is allowing some is hot to the touch,wart for the internal overload to reset. flow of gas as described in"PILOT CHECKOUT'. b. If the motor shell is cold with the room thermostat calling b. Check all wiring between the ignitor control and the gas for heat, check for line voltage at the motor's Mate-N- valve.Check to make sure the ground connections are Lok connector attached to the evaporator partition. If intact. line voltage is present, replace the draft motor. c. If the wiring is intact,check for 24 volts across terminals c. If line voltage is not present, check for line voltage at "PV"and"COMMON"on the ignitor control. If 24 volts the draft motor relay(DMR)contacts in the main control is not present, replace the ignitor control. box and check to see if the (DMR)is pulled in. d. ff 24 volts is present, remove the pilot burner and d. If the (DMR) relay is pulled in, check for a loose line remove the pilot orifice from the pilot burner.The orifice voltage connection. is removed in the direction opposite the flow of gas. Inspect the orifice for obstruction. If it is clear, replace e. If the(DMR)relay is not pulled in,check for 24 volts at the main gas valve. the(DMR)coil.If 24 volts is present,replace the(DMR) 5. The sparker sparks at the pilot burner but the pilot does not relay.If 24 volts is not present,check for a loose 24 volt ignite and a gas odor is detected at the draft motor outlet. connection back to the relay board and check the connections from the room thermostat to the relay board. If all connections are correct, replace the relay a. Adjust the pilot adjust screw on the gas valve as board. described in"PILOT CHECKOUT". 18 Central Environmental Systems 530.18-N 10Y b. Check the supply pressure as described in "POST a. Check electrical connections between the ignitor con- START CHECK LIST".Make adjustments as necessary. trol and the gas valve.If intact,check for 24 volts across terminals"MV"and"COMMON"terminals.If no voltage c. Check the pilot orifice for obstruction as described in detected, replace ignitor control. If voltage is present, Item 4.Clean as needed but the problem should not be replace gas valve. the gas valve. 8. Furnace lights with roll out or one burner has delayed 6. The pilot burner ignites but the sparker continues to spark ignition. and the main burners do not ignite. a. Make sure that the pilot burner is aligned properly with the carryover as described in"PILOT CHECKOUT". a. Make the same checks and adjustment as described in Item 5. b. Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another. b.Make sure that the pilot burner is not bent or damaged. 9. Main burners light but exhibit erratic flame characteristics. c. Make sure that the ground connections at the pilot burner, gas valve and ignitor control are intact. Check a. Adjust air shutters as described in 'BURNER AIR the high tension wire for good electrical connection. If SHUTTER ADJUSTMENT". all are intact,replace the ignitor module. b. Check the main burner orifices for obstruction and 7. The pilot burner I' hts and the spark stops but the main alignment. Removal procedure is described in burners do not light. 'BURNER INSTRUCTIONS". Clean or replace burner orifices and burners as needed. Central Environmental Systems 19 01/12/95 16:09 FAX 206 828 9359 McDonald's Corgi _ Q 003/005 12/22/94 10:12 $1 708 575 5024 REST. DEV. SEATTLE 0 002/002 r ARCHITECTURE& CONSTRUCTION 14- McDonald's Corporation M�c+Donald's Plaza Oak 'Brook, ,IIllinois 60621 / SUBJECT: Glf'"mir rAIN //�I�f' G/a /f'17� DATE; krawt og SHEET NO. OF BY: �"•'T. It z • o .....�,�. 4t i 4 x b` L � � W � r------ VZ w 2 r 1. E W cc 4. ) +` su O 1 O OGIlk •� aaaj vi - a ai � 3 mI C4 C •4. CL, 15:'91 08:36 FAX 206 828 9359 McDonald's Corp. Z 001/001 19,31-11-11 11 - S2 3S9100S FP.ANKE CONTRACT GROUP 016 Hub li/14/94 14:51 '&2136997464 xRtNKF T'tiC Frr.. 'AMST I]OU1lU01 ' � is I SN�ULA7 ^C�7RPr2i =4�7 'rE� rt -,�_�_ -• ��4o�io.118�4eZ?1W Thamai C4&&Woe Jaw"d.1�J / pap if ABSTRACT ` S�Peci aw t m ns of white blanket identifled As TherM&I CsraMia� F`ireMastor BIank&& (1.1/2" 8 I)OD were submit Carernica, for evaluation by ASTM E136-89 St=dwd Tested t:Me hod �r Behavior of Mats-islt in e 'Vertical Tube aee at 7SQ¢C. The sarnples met the krnzoa temperature, surface tomperature, interior tampora0ur4, flaming and w"ight ioss criteria for pltsairtg, THE TEST SPECrmEN PEED THIS TEST. The description wrtile rest aPaeir-en U111 correct to &.e best -f o;;r knr,,q+IQdae gry: • a are "a and tlletbodea -and techniquag. nOrmAl da"Oarin, Date Reviewed and approved: W4J arr� etch, P.E. No. 6588 Data:_ `aA i5S4--11-14 11 45 ZIAGE _ 1 11.16.94 16:53 %T2156997464 FRANKE INC Z 002.007 J H7 • pia � Insulbotte' Temomats Propetes TECHNICAL DATA m•ClSta$StGs to giass tibers 7,Fsri and gas turbines;ex and Nystyms o9 dia dl'1 Tr,e g9nefat trcrnsrts0 tro ankers, Coast Guo d rias resulted In an in reCtSingiY wide range of w ._ ure yachts. It a, ��sed to relieve gir+�sS at applicc1tions For insul atte,lTempmat' o welding points and or) valve tiornge eoVers. In rnecnanicctly (rotne than organir-ally) bonded 9 p r-not acts as on insulator' ,lass fiber ir,suloting 4anket. A 100%'F tlbergioSs vdditforl. Ins:sabdtte/Terr+p �Jver t insulbotIM-ern MCIt i5 mdnufvO`urecl In web oans over otive thefMactof 4wilches. for floor ma . otasytic converter$cnci iniuggOgp forrn sand mecnonic Ily needled tagotner to form dompar'tmen's. In nuclear power plants. ;r,ese ti~,ic;(nesses at 114'. 1�2" and l . Th&e cures nO' blankets reduce labor coats during removal for �ihd�rs in InsuibattP� pmpmat. Instead. lenA ins >kets n duc service. ar)d cut roinsulation COSTS textd,? Ttrors nave b6en accurately chopped T4 as ached with poor-fitting rigid block. provide mcMrnum ctengrtY. nigri insuiatiar and attF, TernGm+`rt meets the renutrements of StrOn� ShySicci propr+►es in-remperaTures +sp to IrlSulb t 1200°F 4 commercio, dnd government specifications. insuibattE/Tempmat , non-GcrtosivA. non' , N C 1,36 COrnbt.rStitr i,_ non-olk0line arv':i chemi^airy-stob1e . Mll•i-2d24 its excellent nears resistance.flexibility and'Lbw thermal cOnOUctivity make jh3uit;j0tto/Torn PMOT . MIL-1-16411, 7yp9 11 Cin 'n'.f CiitrE' Iry�v•COSt re-Diacernam for Ctst=tos marts m,IlbQara refractory paper and ott'Or . All perrinent automotive specifications simiicr r rcaucts ,► Compliance wild govemment Specifications: U.S. Coast GUCfCi inccmoustible m ateri+�1S. insulOgltAiT51r�pmot is being used to solve c USCG 16� p�9 r�ctr:osinc�ly complex Qppircat+ons in oil rafinrie,.• Insulbatte/Tempmat ApRau x } Roll ALW l ght In Cz/6Q tt � Style 3 dG 1F0 750 lao �10U6 1/� Shrle 2 ' 375 1:0 �1G�0 l/` b 60 75 We t 13 60 45 225 221 M re namtrlcii vplue Note: Width and roil length can be mdde_io�•�ordec. All above values a � P's + LF`~ Fr' R1G5 • A C«ri91o�10' �,'�i CUr�df'Er ano 1;7c Ysttia4 C4rA DO eox 260 • Slct*r r?cc;o • �lc)t?r 5C ^c� 8 a ;-coo-Ar41-ai-4o 0 ,'�x ao^ a?�•.3�i� 11.16 94 16:53 '02156997464 FRANKE INC Z 003•'007 ; !� ? ��� 11:k34 trlsWL ,,H„ --- PROPERTIES � FIBERGLASS . ."E' GLASS +ter PliY51CA�.i QOPEFTIES rf 1 h0a, T ,>✓rvlr_e ,ntcrriC?135tIt tL Pityfica�/l�tecnanicol Pro pectiea of Glass Flkx+>"s r u rt ?:b0 grornsf co 9 bsJo 01 S�,aclfic C,rovity 004 105/Cu in upto 2 � . ...... ............,,.., TensiDenle S[rength(Psix ma-Z'7�: F).. .... .... 5Q0 Ids „r -,. r- Modulus Of 10,5 ins I cPStf 1 a^r0j 72' F). ...... .. . ... ...... ..... .. THERMAL to"ONDUCTIVITY `peer HOC Ing F) .. . .. :.. 31.a4 l bs ,,ix i F .8 �.W"VO1Ue W 9.1 1bs/CU � Elongation 6 721 F....... .. . . ..... . .... ° "•t�tuJ3�llrJ`FJ Mean Tomperesture AQ za0, F 7ho(rnal Properlies of Sulk Class' . V F i 0.50 sotter)Ing Point , .., . .. ... 1 lOQ` F ti00 0.b5 $Train pc,inT ..,....... .. . . .... ..... .. ...... 12004 t" 740' f! Annealing Palm., .... Electilcel PTeperfinS 41 Bulk et 15L '. o,elecmc Constant 6,33 _ .8i7, .: '~ ;; ::+.::�.» .,,��~ 1 MHz G 72" F.... ....... .... ... . .. ... ♦ 13 10 Y.Hz 0 72" r. ...... .... ... . ... t, Power FOCTor ill 1 MHz 72' F.... , , .. 0039 r �r 4L1 10 KNz IOJ 72' F ................. .., �t! physic( anc� �6rtr•,rrr�<lIi'-e pf4pef�l�5 'tl:: F� Y C� I5 N t r�5 I �y r 1NOt� n I ,c r118tl Ir1 this I1terctur6 nave been -Yt}es and BPS. ' .313 '. 5Q0° 600" 700" conducted by various finer comp 300", 4co Te,.ts move geed conducted Cn nf�m fiber an $ — fc�brlcs woven With buikev gi4Ss f�har. }� ,a,$ ILAl1ENT TiVS1La pt Various t�mparatures Reference to U.S, Government sP�cltl�.ollan values us well as Intormaiion prOvIded on czrtain end t.IseS whicn currently US8 nulkecr glass are mm wpm prrsentFr� for 1he Information of pole, lfit�l it rAto customers in d>ltermining The pcternrsat SUITC1 altiry of lnsuibattetT9rnpmnt products rct tnelr Own I 80 rappliCdtlons. No claims care rnllae cs 1a if7z c1p'r1 �Gy or appllccbllity at tri6 te5r rT)e1hcU5 + 7+o a a m pIC)yed or the results carived ttleferr0ML CO IMPORTANT CAUTIONARY NOTE: Items of t"41 proracTlve equP i ment ma�,utacfur�d from y ,; ►rcC 0 Tem mot jpt;riCs such as aprons. tnsulbc�>;�! P_ nculd be , To Snow to. s IQUB,eCt rrlittens. e I� GcnT:rtuou the rrurn SnOrT-T$;fft C]Rd jZ ij.",�', �� .r i f1'.Qtl r�wurP. limits o;tdbll$il�(� I :.yIL.. expc,uj F. iempe t; acc0 ,rn rn-a srondc]rd spCltt�ptlons raance w cfc7uiprrint oE]Irlg "3 the Ilarn �� nppl,roble TO Ir�g orllr me 1 orferea, JPS C-405s Fc�brles, try aye i ` } anutoc'urer Of Trie fabftC.. ecinnol Gn i m rrr cn cLjt-n taaels rc � � ras��n.Ib?e tot t��:.tollur� to G o +., .�� �r� ,r�ur� 12D'] I»CO �c.+:t1 rr�e rsn��Sh��� prc��uct; ter far IntGrril'�t.c?r1 rnerr�un ! ..JnI. III',ec� "z i1?,r;r.: �'�rjt4'o5 �.Yrlyl(�flflfYlt} � w�� in 11 16/94 16:54 '$2156997464 FRANKE INC Z 004.007 File 24H12755 Vol. 2 App. E Page 1 Issued: 1--6-92 1`?,QGC Revised: 12-8-92 A P P E N D I X E INSTRUCTIONS FOR FOLLOW-UP TESTS AT UL CASUALTY AND CHEMICAL HAZARDS DEPARTMENT: The forwarded samples of the gasket material shall be subjected to the following test. THERMOGRAVIMETRIC ANALYSIS Samples A sample of the following gasket material shall be subjected to a thermogravimetric analysis: *1 . Flexible ceramic gasket Model 397-81PS. Method The thermogram shall be compared to the thermogram obtained on this original sample. The comparison will show it the materials have the same characteristic weight loss over the programmed temperature range. ResLi t Sample Thezmoaram Date Flexible ceramic gasket 11-11-91 PKF/TWB:k h 11,16,"94 16:55 $2156997464 FRANKE INC 005.007 File ME12755 Vol. 2 Sec. 1 Page 1 Issued: 8-22-91 Revised: 3-11-92 D E S C R I P T I O N PRODUCT COVERED: The products covered by this Section of the Procedure are exhaust hoods without automatic dampers for restaurant cooking *appliances, designated as Equipment I .D. 4EH11, 4EH14, 4EH15 , *4EH18, 4E142O1 6EH16 , 5EH19 and 6EH17 . GENERAL: These hood assemblies are intended for use over specific restaurant type cooking equipment . The hood assemblies are factory-built and are as designated below: *Equip. I .D. 4EH11, for use with three Vat Fryer Station Equip. I .D. 4EH14, for use with two Vat Fryer Station Equip. I.D. 4EH15 , for use with three Vat Fryer Station Equip. I .D. 4EHIS , for use with four Vat Fryer Station *Equip. I .D. 4EH20 , for use with two Vat Fryer Station Equip. I .D. 5E919 , for use with Chicken Finisher Station Equip. I .D. 6EH16 , for use with Single Grille Station Equip. I .D. 6EH17, for use with Double Grille Station v MARKING: A metal plate( s ) or Recognized Component Marking and Label System is attached to the front of each hood assembly. The metal plates shall be attached by means of rivets or equivalent . The Recognized Marking Systems shall be suitable for attachment to stainless and galvanized steel up to temperatures of 100°C and where exposed to high humidity or occasional exposure to water . The markings shall include the following : 1. The Listing Mark of Underwriters Laboratories Inc. along with the following composition: A. Refer to the Listing Mark data page for the required Listing Mark format and verbiage. 2 . The manufacturer ' s name, or file number , and equipment I .D. RJZ_ /TB: kh PC Lbrver� 11/16i94 16:55 $2156997464 FRANKE INC U 006•'007 File i12755 Vol. 2 Sec. 1 *Page 2 Issued: 8-22-91 Revised: 3--11-92 3. The following: A. Max. Setback Max. Hood Min. Hood Distance From Clearance From Clearance From Cooking Min. Overhang Cooking Surface Cooking Surface Surface Between Exhaust Min. Design To Front Cower To Front Lower To Front Lower Hood Side Panels Exhaust Air Flow Equip. Edge of Hood Edge of Hood Edge of Hood and Cooking ft3/min.ft of ID (in.) (in.) (in.) — Surface UMIL of Hood Length 4EH11 24-5/8 18-1/8 6-3/4 2-112 135 4EH14 24-5/8 18-1/8 6-3/4 2-112 141 4EH15 24-5/8 18-1/8 6-3/4 2-112 135 4EHZO 24-5/8 18-1/8 6-3/4 2-1/2 141 GEH16 19 10-1/4 15-112 2-1/4 140 6EH17 19 10-1/4 15-1/2 2-1/4 130 4EH18 24-�/8 18-1/8 6-3/4+ 2-1/2 129 5EH19 1 0 3-1/2 0 71 + -- Minimum and Maximum clearances for the Model 5EH19 are from the top of the appliance, not the cooking surface. ++ - Maximum distance for the Model 5EH19 is marked as an overhang, not a setback. B. Filters shall only be replaced with UL Classified steel grease filters . C. The specific type of cooking appliance the hood assembly is intended to be installed over as specified on Page 1 under General . See ILL. 11 for example of nameplate. CONSTRUCTION DETAILS: The hood assemblies soSsteeJ. with continuously through 8 are constructed of NO. 16 gauge stainless welded seams. The hood lengths are as shown on the illustrations . Each hood assembly ( except Model 5EH19) employs 1 in. thick UL Classified Cera-blanket insulation which is positioned in place between the inner and outer walls of the hood rear . Each hood assembly is to be provided with a minimum No. 16 gauge stainless steel duct which extends 1 in. into the top of the hood (except Model 5E919) . The duct is supplied with each hood and is field installed to the top of the hood as shown on ILL. 9 . The size of each hood opening and the location gOfBtthe duct relative to the exhaust hood is shown by ILLS. 3 , 7 , and 8B. In addition, duct collar is supplied with flexible and is ceramic gasket Model 395HT manufactured by Cotronics Corp. attached as shown on ILL. 9 (except Model 5EH19 ) . RJZ/'TB:kh 11%16/94 16:56 $2156997464 FRANKE INC Z 007%007 File MH7.2755 Vol . 2 Sec. I Page 3 Issued: 8-22-91 New: 1-6--92 ?ILTERS All units shall be provided with UL Classified steel grease filters . INSTALLATION -rWSTRUCTIONSt Each unit shall be shipped with the instructions shown by *ILL. 10 or ILL. 12 . RJZ ISJP:kh Lbry: jr 11 15!94 08:33 FAX 206 828 9359 11cDonald's Corp. a )02 002' 1594-11-14 11 : 50 3591005 FRA�JKE CONTf�f�CT GROUPotb r_ v.nr rat ,. OTC SQ.Lr *r 90e Mn r.ry r-" eY p 1" '39S ;O ...�---�pr-- Ion ,�n G n� o A n7 L at Z Me 97 d Af 1r! 1 r 40) 0.1 tit mQ \i - - �y- -'1 ---------- v �C.) / r` C r - ,.>n •SCG a..o-ae.o ree,ne..nn.c.[,e��...a ° y -- ----•-- — =- lie T IO�EOQ(fDj .LS3:11 ��� rE.<- �:VT 3�I\;F?I3 r n fifl�-666.T'v$ b�.' tT fiVfT,-TT Od 9 i 0 V dn'oc1D i3V8iNO3 -DNVcl-� S 0 0 16 S 6 Z S . i ? t i-i i- 6 6 i t) `' V)-� Gn Ti zw w .7 Q T - J � � ti 661 1 1 } b b w v+ / g .D , � Lu VM.2 SEC.1 a i `to"W ILL.9. 1._ lLt _ ASTM E 136•82 BEHAVIOR OF MATERIALS. 114 A VERTICAL TUBE FURNACE AT 7500C Fi+reMaster Blanket, 1-112" 8 pCt Project No. 11660-92784 January 8, 1992 Prepared for, Thermal Ceramics P.O. Box 923 Aurssts, Ga4roa 30903.0923 Meeder Equipment Company-Inside/Outside CA. (800) 423-3711 FISHER REGULATORS i Lis, Flrst Stage Regulators Pra.a i drat-atago regulators reduce tank pressure to a lowr.rresawre(usua ll)'I O l�sig,` "td a 5000 d-stage regulator. Iiaaod on irdet pressure 20 paig greatcv i„-r,eYun.with�0%drnof,.t k , C a�i CAPACITY INLET taUrL 1 R3KV2/ BTUMR CG"hECTION OU'`ET OC .3. CONNE ^A.,OE SE NG t71N EN ,# 1,000.000 1/4"FNPT 1/2'Flv r N/A a Mom- t/2"rNP7 jy7 '°'• / 27 1250000 1/4"FNPT 1/2"FNPT " N/f 1 r- ?d 7P r• A11POL 41 4C k 'n i R522N-8FJ 2,300,000 12"FNPT 12"FNPT NIA _ 100 R!0pT/?3_ 4070 12"FNPT 12"FNPT 2.5.5SN f4 R'522ti-B8K 47.94 `}^ 25l>D000 FPOL 1rrFNP7 S.S10.SN x_ R522H�FJ 4/.66 4 2.800,000 FPOL 12"FNPT 0.5-1 SM •}Ok R512H N t 17 64 2300000 10.515.5X •iv+ R� 2Ni<•'L iYn R300/r2/ 4 FPOL 3/4"FNPT ° With internal relief valve.1 FPOL Rs22HJBH A7 ps 2,800,000 3/4"FNPT S.Stf)5N °if)tE R52rH_)�j_ ,796 i Second Stage Regulators -4`FNPT 3/4"FNPT S.SYO.iq 1, R522H-OFJ 4794 I rR5s2 SwOnd-Wap regulators reduce the pressure from a f � water Column for appliances. Fisher ' stage unit to I 1-inc hcs second-stage regulators are r..•nnally @ painted palm green for easy identification. 1 CAPACITY INLET OUT'^ Otr'TLrrT �� BTUMR CONNECTION CONNc 'ION r O°)Tt f n-Pg /. 875,000 1r"FNPT OE SETTING j 17 JPT 95 1"4x 11' e 1 ...A' PTBCF ' 387 3/4 NPT 4 12-DrF 4V A a, 1,375.000 12 FNPT 3/4-FNPTT 95 t3 x N�w t RSttGrF 3174 3.4"fPiP 3Ja"FNPT 9 S'-i "urc i i t t 2-DFF 38 74 3/4"FNPT 3/4"FNP7 / 153vc j 5 9 21 9 - 13 9 9 2,00p,0p0 t"FNPT 1^FN—PT 7"15 v y 1.1/4`FNPT i{ If `la t rlC 9 Rs22 1.114"FNP7 S t t Ra2z 1-12•FNP7 F FC ` 1 B A-. Based on 10 psig inlet pressure and 20%droop. 1.12"FNPT" t 21,025'000 1/2`FNPT 314" 3/1"FN FNPT g y t• PT Two-Stage Packages 3/4 FNPT 9 s 13 t w Me to the increasing popularity oft O-stage regulation Eicher uflc-r In uu,e l <xrronorlly uwd first-stage atxtsecond-stage dallastic regulatkxs in wt,.,:.att-n- nicut pack. CAPACITY - BTUIHR FIRST STAGE [, c D:.rAOE ADAPTOR fur p,t;, ",Gt PROPANE REGULATOR REGLLA101; i ISTS"A E I TVFt `R IUMRFR R300T21 2 875,0p0 1/4"x 1/2"FNPT 12"x 1r tiF T -� t kQ' ,. i -52.r 3CFPA 83.24 ` R522-9CFR1 1,375,000 R522N-DFJ R5224-!-F �' o,gto I - R552-OFFPA 3/4"x 3/4"FNPT 12"x•14"FNF' �' -'%L x MP')•, R;.->^ •A •(X+88 /2 inchyi Additional packs available upon request. 1,100,000 R300721 R552 r��--� l( -- _ . _ 1/4"x 12"FNPT &4"x 3/4"Ft4Pt M318-SYr.°, ht ' Back Mount t�-,x 1/4"V11— 2-°`F1D{ ti7 82 Integral Two-Stage Regulators ��J Integral two-stage units combine a first-stage.,nd second-stage regui.atcx irkt•.one compact unit. Roeonunendedforinstallations where pipingdislanceia.t0- feet Cr less,integral two-stage regulators provide all the advaluai,es t&two regulation. L T j ^�+ CAPACITY INLET OUTLET � 'OL'! rrT�.eT BTU/HR CONNECTION CONNECTION1 q.+N t 182,000 1/4"FNPT i`'G /3 N 3/8"FNPT 9. 5 1)MC 1 '+1 F i 1- 585,000 114"FNPT IQ'FP t"- -/ i Capacities based on ttocorld-stage unit. 1,100,000 1/4"FNPT y�—FF'+F r 9 a av,, /4 N _A•':NP A 54 1 J'�:-'I i ti•.;. .� -Ff t ..=F''� ► 1 TABLE 1 -FIRST STAGE PIPE SIZING CO 10 PSIG Inlet with a 1 PSIG Pressure Drop Maximum capacity of pipe or tubing,in thousands of 811-1/hr of LP Gas. size Of Pipe Length of Pipe a Tudrlg.Feet or Copper Tubrig,Inches , ab- 50 SO ,IJO • copper 318 515 353 284 243 2I6 195 160 167 17 148 t Tubing 1/2 1063 730 567 501 446 403 371 31 32.1 �'A (0.D_) 5/8 2162 1486 1193 W21 9(15 621) /54 '02 bt,j ___3/4 3778 2591 2085 1785 1582 14:_3:1 1319 1 / ll I m' } _ _ - ._ ' t1 3(4 — .269154 1d.Se(! 14904 I:i755 I IJ�N 11!1d14 11.111 3,c,/ 1 R Size 1/2 3339 2295 1843 1577 13Jfl 1_67 nC5 1PH4 il!I1 1 1 13153 91140 1.169 b213 .,. �? 1-112 40461 27809 22331 19113 1d930 15346 tY rn Is13t: lbl S 2 77924 53556 43(x78 36809 - 3[t.3 29559 150 175 200 225 250 7 5 .Y 3 e1 Tubing 112 271 246 226 210 111/ IHu // It) 144 (0.0.) 5/e 551 .500 460 42h 401 3/9 31111 I ,14 � 3/4 964 8/3 t703 /47 7[)1 tie2 6 .,29 x! .. .! _.__._._._— ...._- -.]i0 f6(1 6i9 ' s; Pipe Size 1/2 852 772 - - SH5 3/4 17B(7 1613 1484 13dI 1206 1224 1162 11C19 10( )'l "p 1 3354 3039 279t3 2&!I 2441 23135 2190 2099 19 I.dfi ;E 1-1/4 6887 6240 5741 5340 5ul1 4733 4495 42d9 391 /J :g 1-10 1Q318 0349 e"!I NX)1 /5I1tf l(1u2 6735 6426 'i911 I' 2 WWI 113(lu5 16564 1ZAI1) 1415J 1:1bb11 1l10II 123/b 1136 I I,11 'Total Innpth of plplllg horn-11-1 of 111-1 eleyltl 1ng14!nro lu lydet it law ul atauu reg,Atl1[u(u1 to 1 dat 0—lild blugo 11h1 Iulu1 to Ii 1.—YI Notes: 1)1'o snow 2 PSIG{xeeeule dlop rnul6{dy IOWI gon dwnwul by /U/ wul une cuhaulwa twm IabW 2)For dlitereet teal bags Paatluletl nnAliPly tidal gab dw1 a a1 by llw k,11—ulg tact—and llba LaPacltwu hw1,IabW First 8tap�Pre�wrs P619,L Multlply By 21i 844 idly Cd�C11�81Bd�131 elf IuA Ab4 K._ ..r,. ry TABLE 2—FIRST STAGE PIPE SIZING 5 PSIG Inlet with a 1 PSIG Pressure Drop Maximum uum capacity of pipe or tubing,in thousands of BTU/hr of p4w - L WvJ111 OI P1Ptl u Tubll U.t I-1' T Irlcttbe 10 20 :i0 40 50 C>t; r„ _.... copper 3/8 454 312 251 215 I9(1 1i2 ' Tubing 1/2 93H (i44 volt 443 391 111 Iil .11• i. (0D) We luu/ I111 10:,a Jul /3 k _ - 3/1 :1334 2291 1640 1'',/b I'1 1i I'6', I I,,A 'll 11M., . PIP.Sin) 112 2Wtk O.'1h 10:16 1'It)""! I'.1.1 Illit I1;'H Ila' 3/4 6161 12J4 N1P1 4 I IIb05 /9/6 6105 :,4b: I6'l 14t: 1 .I -t,.e1 1-1/4 23826 Ib3/6 I'3lb.) 11255 u'J/:, .Nif6 1 112 3669J 24b3Ai 19103 1u663 1a`J'Ib 13:,4: 2 68125 4/50 37t75 aYa7/ aH764 26080 200 225 250 275 3171) 350 F copper 3/8 116 105 97 J<3 H4 Bi1 76 Tubing 112 209 21/ WIJ Ibb 1/4 1 U 1 I,.t, 11`. i- 11# (O.D_) b/8 486 441 405 .17/ .1:11 .IJa 11 t1 +iil 850 170 t09 659 619 bdl Plpa Size 1/2 751 681 620 SN:f "Al 516 190 4i�7t 111 -,I 3/4 1571 1424 1310 111e 114J 10— 1i1::1+ , .. 1 2u56 2681 14b/ 2011 Ili 1. 1 11 �)Jti cl 1 1ld 6076 5605 5065 4712 4421 a 2 9104 624J /Sdu low 6/1 7 17513 158H6 14615 I1JJ7 17 / 151 1111 \.tii 11h ... Total hlrlgth of pq 14 1 un1 ou1hN It fl al 11,19it wl Nute: I.allow 2 PSIG pruebure d,.p nullhply Iota)gas uanlaid by.Io/ a't wi I,. tO ;At UiJta 1%alr.ul,.du111nn hJf 1''\N;-i f , N O TABLE 3-FIRST STAGE PLASTIC TUBING SIZING 10 PSIG Inlet with a 1 PSIG Pressure Drop Maximum ca acity of plastic tubing 1n thousands of BTU/hr of LP Gas 912e Of lefgth Of Tubing.Feet' a PINK Aftia 7 1/2T 7.00 1387 954 766 655 b81 516 .184 450 ',21 1/2 933 3901 2681 2153 1843 11,33 14H'a1 i"oI 0 18P. 1112 3/4 11_W 7811 369 4311 joik) 3210 2963 I I, I 11 50 ob10 t&ib 0249 41u i9H1 3607 _ 11 1250 1(100'2 U614 .bal 4UI, 41b/ 3i111 S4tn1 io-l:� 4i. _. - h 1 n 0() 14094 0687 /7 ) 6ti,M 311I 5]46 .1:11`J 1 1/4 1000 24.116 16781 13476 115.11 1 ... 'J261 t15L1 e 11.00 65251 4_,614 365ufi .11.1:' ' 125 150 175 200 225 _ 250 21ti _ _ 300 :i)0 .11Ai ... 1/2T 700 354 321 295 274 257 243 231 22n :03 189 112 9.33 995 901 829 112 724 684 64u 3/4 11 CX) 1992 1bob 1560 1b4"1 1449 1369 13". 12.11 114: i11- 1T 1150 2425 219/ 202 1881 1785 1667 1583 1510 1:180 it 1250 2551 2311 2126 1978 1856 1/53 16b5 Ibtk`1 146 IS" 1 11.00 3594 3257 2996 2187 415 2410 2346 2238 205(, 1911 1-1/4 10.00 6226 5642 5190 4829 4531 4280 4064 3878 356: 2 11_00 16895 15308 14084 13102 12293 11612 11028 10521 )6130 ooF� 'Total le0g(h of pplu lg 11o...oodol 0l lust bin0u 1u111,11or to lniul of st:und Stag.1u9ulalor 0,lu 11 li,l of .A Data Calcuiil,.,d pei Ni r- I TABLE 4—SECOND, SINGLE, OR INTEGRAL TWIN STAGL PI1'E i)01`46 11 Inches Water Column Inlet with a 1/2 Inch Water Column Drop Maximum capacity of pipe of tubing In thousands of BTU/hr of LP-(�ias S ize of Pipe Length of Pipe or Tulwx7,Feel' pperInches 10 20 90 40 50 60 70 80 i10 3 Copper 378 45 31 25 .`" Tubing 112 93 54 51 44 t`} (0.0.) 5/8 188 129 10.1 3l4 329 226 18.1 Ibn IeB 1"' Iit, u. lie ry 1 I 467 321 258 ;�1 196 Ii! I- Plpe6ae 112 291 2W till I31 122 Ito ln? t 3114 8f18 418 336 .'131 'S5 :�.11 IJn 1 1146 788 8:32 ',41 111l, 13.'i 1 3 1 I/4 23S4 lull 129'1 till ,"V: 6U 6:1 'u1 3. I I/2 3625 24l'3 "J."' IU1i I I/U 1117 1 6/89 4htitf 1/47 .121,/ H4:1 .:>7:, - - 125 -__150 175 200 126 250 17b _;1X1 _L,n nrX l 4y" Coppnf j Tut—q 112 >. (0 D.) 5/8 -Pl,la Slzo I11 74 6/ ti.1 b8 y1 j! 3-i t55 I1I 17`1 1'JO ,!S u: 292 65 2aa n-, 1-I/4 too 544 46b .I.Iv !7_- 1569 144d IJd,1 I:in, lllnl Total lc1ry41110l ppn n9 Lonl c awl of lecp11:11 i to eppL4l icu I tl 1st��wAy Y r^^ ° n u C n N ? >.(01 fTj 4 F 1 Z•325 z•rIOA u CA rQ rn tTl 01 / � c _ r 1 q i � Cz Ti C r � 1ti V U � C• u tam Cc • . �r a �C :�agZ ux�arSlZrld A:1gq q��3S/Z1�i ' ( 61HaG TaPQW gdaaxa ) 6 •rlZz ua UM014S sL Pauoegge sz putt, •djoD soTua24oZ) dq paingae3nuEuz 114G6E TaPoW qa)Ise6 aTUTPJaa aTRTxaT3 ugTM paTTddns sT irlIoD gonp 'uoTgTppe uI 'S8 Pue ' L ' C -ST71 Aq uMous Si Pooq gsneuxa aqq ag anTgeTaJ gonP O r r KIP Co r 0 OD z Q co n C aZo N to 0 b w z ND o `D N O O ►� cn A C- O- cD 00 C11cop ^ 0 00 000 w [17 Q w cn �o r co a g tr1 ° y O b � � n OA Cb \. 00rr h ' NQQ ENNmlwft � H 1 g r 0 0 v. 01/12/95 16:11 FAX 206 828 9359 Mcfonald's Corp. ` - --- U005/005 JAN. -12' 95(THU) 1642 EVERGREEN PLU -- - ---- TEL:106-818-4286 P, 002 JAN 1 .95 Appendix BACKFLOW PREVENTION ASSEMBLY TEST REPORT Return No Later Than: Name of Premises: C f ,( } ."d R1e No.: ssr .4 2g4 Serv[ce Addre ��A Location of Assembly: Assembly. 1;—k) ,� ©© G 6iManufaciufor t • rI Z - 1 Model size Serial No. Line Pressure at Time of Test: a LBS. Type of Assembly: i/ _ Radused Pressure Assemblies Pressure Vacuum ■rnakor Doable Check Assemblies Rellet Air inlet Check Valve i tat Check 2nd Cheek Volvo Opened at paid paid DC-clog tight ........[] Closed tight .1........ Opened at Did not initial Test Rp_7=fiG psid Leaked Paid leaked ... ....... p open ... Leaked ......................[] Repairs . and Materials / Used Test Ater OGclosed light Clos❑ ed light ....� Opened at Opened at aid p r Repair RP_ paid paid paid 1 Air Gap Inspection: Required minimum air gap separation provided ...........Yes j ( No❑ Remarks: Ii�W i* t,.�c�-�rXW7 The Above Report is Ce ' ' d To e T Initial Test Performed By Cart. No 7p Repaired By., tpw_;� Date: Final Test Performed By: ----- Cert. N Water Service Restored Yes No❑ rorr,er's , ate 01:/12/95 16:09 FAX 206 828 9359 XcDonald's Corp. 12/22/94 10:12 001 708 575 5024 - �002/005 RE5T. DEV, -�--, SEATTLE —'� lQ 0011002 MCDONALD'S CORP. FACSIMILE TRANSMITTAL TO: NAME: l•h FAX PHO;�•E '`'— NO of PAGES �I REGION OR BUSINESS NAME: 'Fzctudia>�T tnrtsmittal G o? FROM: Date:�� � C DEPT. ' oe EXT. ConstructlOn Department MCDonald's Co Kroc Drive rpontion Oak Brook. Illinois 60521 A 4a / / Fax 708-S7i-S798 IF YOU d I..S cJY� ll / / OTRECEIVEALL Fax k,)/r/r, � // xut SE1vY', P sE GtL `s G� C �"//C, A/ Sh a u �a� S�r7•-'/s�}/ yL. 8/s75- (czt. above) 1 .01/12/95 16:10 FAX 206 828 9359 McDonald's Corp. _ _ [a]004/005 JAN, -12' 95(THU) 16: 02 EVERGREEN PLU TEL:206-828-4286 P. 001 - EVERGREEN PLUME NG MECHANICAL, INC. (206) 822-29M • FAX 828-4286 11232- 12Oth Ave. NE klrkland, WA 98033 LIC#EVERGPM066LA FASCIK= TMSMISSIM COVER SIFT TRANSKMICN TO: Date of Tranmissicr:: Fax Telephone Number: � �- 93,�c�► Hwber of Doc=Mts Transmitted: / (Including Covet Sheet) Descri ion of Documents Transmitted: '¢ Clos•, �Ao o Deliver Transmitted Documents to: NaQne: iy2!� carpanY'— I` C 4r�t o� Address: City/State: TFANSNDrSSIq�] FRLMa ,• ,